Integrating Manufacturing Systems—A New Era in Production Control

2000 ◽  
pp. 147-184
Author(s):  
Christopher Evans ◽  
David Stokes
Forecasting ◽  
2021 ◽  
Vol 3 (2) ◽  
pp. 322-338
Author(s):  
Marvin Carl May ◽  
Alexander Albers ◽  
Marc David Fischer ◽  
Florian Mayerhofer ◽  
Louis Schäfer ◽  
...  

Currently, manufacturing is characterized by increasing complexity both on the technical and organizational levels. Thus, more complex and intelligent production control methods are developed in order to remain competitive and achieve operational excellence. Operations management described early on the influence among target metrics, such as queuing times, queue length, and production speed. However, accurate predictions of queue lengths have long been overlooked as a means to better understanding manufacturing systems. In order to provide queue length forecasts, this paper introduced a methodology to identify queue lengths in retrospect based on transitional data, as well as a comparison of easy-to-deploy machine learning-based queue forecasting models. Forecasting, based on static data sets, as well as time series models can be shown to be successfully applied in an exemplary semiconductor case study. The main findings concluded that accurate queue length prediction, even with minimal available data, is feasible by applying a variety of techniques, which can enable further research and predictions.


1998 ◽  
Vol 08 (07) ◽  
pp. 1251-1276 ◽  
Author(s):  
SURESH P. SETHI ◽  
HANQIN ZHANG ◽  
QING ZHANG

Recently, the production control problem in stochastic manufacturing systems has generated a great deal of interest. The goal is to obtain production rates to minimize total expected surplus and production cost. This paper reviews the research devoted to minimum average cost production planning problems in stochastic manufacturing systems. Manufacturing systems involve a single or parallel failure-prone machines producing a number of different products, random production capacity, and constant demands.


2020 ◽  
Vol 10 (18) ◽  
pp. 6606
Author(s):  
Sergio Benavent Nácher ◽  
Pedro Rosado Castellano ◽  
Fernando Romero Subirón ◽  
José V. Abellán-Nebot

Nowadays, the new era of industry 4.0 is forcing manufacturers to develop models and methods for managing the geometric variation of a final product in complex manufacturing environments, such as multistage manufacturing systems. The stream of variation model has been successfully applied to manage product geometric variation in these systems, but there is a lack of research studying its application together with the material and order flow in the system. In this work, which is focused on the production quality paradigm in a model-based system engineering context, a digital prototype is proposed to integrate productivity and part quality based on the stream of variation analysis in multistage assembly systems. The prototype was modelled and simulated with OpenModelica tool exploiting the Modelica language capabilities for multidomain simulations and its synergy with SysML. A case study is presented to validate the potential applicability of the approach. The proposed model and the results show a promising potential for future developments aligned with the production quality paradigm.


2020 ◽  
Vol 24 ◽  
pp. 43-46 ◽  
Author(s):  
Andrea Grassi ◽  
Guido Guizzi ◽  
Liberatina Carmela Santillo ◽  
Silvestro Vespoli

2012 ◽  
Vol 490-495 ◽  
pp. 1704-1708
Author(s):  
Shao Wei Feng ◽  
Jing Zhang ◽  
Shao Chun Ding

It is very important to improve shop production performance in manufacturing process. The main manufacturing management methods include Kanban and Drum Buffer Rope (DBR) systems. In this paper computer simulation is used to evaluate the performance of these manufacturing systems. A simulation model was developed to collect and analyze some key performance indexes including total system output, flow time and average WIP invention. The optimal buffer size was found out by studying the two manufacturing systems at different capacities. The systems were also compared with and without machine breakdowns. The simulation model provided a significant insight into the two systems and the benefits of both the systems were realized


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