Development of a semi-automated die casting die design system

2002 ◽  
Vol 216 (12) ◽  
pp. 1575-1588 ◽  
Author(s):  
J Y H Fuh ◽  
S H Wu ◽  
K S Lee
Keyword(s):  
Computer Aided Design ◽  
Die Casting ◽  
Die Design ◽  
Design System ◽  
Prototype System ◽  
Market Demand ◽  
Cad Systems ◽  
Cad System ◽  
Die Casting Die ◽  
Computer Aided

The die casting industry has an imperative need for an automated or semi-automated approach for die casting die design. One of the key challenges that die makers face is how to shorten the lead-time to the market and reduce the cost in die design and manufacturing. Most die makers have employed computer aided design (CAD) systems to improve the efficiency and quality of die design. However, conventional CAD systems do not have the functionality specially for the die casting die design, therefore, a specific computer aided system for die casting die design is needed to meet the market demand. This paper describes a prototype system structured by several functional modules as specific add-on applications on a commercial CAD system for die casting die design. These modules include data initialization, cavity layout, gating system design, die-base, parting, standard component design, etc. Focus of the development will be placed on gating, runner and die-base design.

Geometric Modelling and Computer-Aided Design

2009 ◽  
pp. 1-31
Author(s):  
Xun Xu
Keyword(s):  
Computer Aided Design ◽  
Data Exchange ◽  
Geometric Model ◽  
Point Of View ◽  
Geometric Modelling ◽  
Cad Systems ◽  
Cad System ◽  
Wire Frame ◽  
Computer Aided ◽  
Aided Design

One of the key activities in any product design process is to develop a geometric model of the product from the conceptual ideas, which can then be augmented with further engineering information pertaining to the application area. For example, the geometric model of a design may be developed to include material and manufacturing information that can later be used in computer-aided process planning and manufacturing (CAPP/CAM) activities. A geometric model is also a must for any engineering analysis, such as finite elopement analysis (FEA). In mathematic terms, geometric modelling is concerned with defining geometric objects using computational geometry, which is often, represented through computer software or rather a geometric modelling kernel. Geometry may be defined with the help of a wire-frame model, surface model, or solid model. Geometric modelling has now become an integral part of any computer-aided design (CAD) system. In this chapter, various geometric modelling approaches, such as wire-frame, surface, and solid modelling will be discussed. Basic computational geometric methods for defining simple entities such as curves, surfaces, and solids are given. Concepts of parametric, variational, history-based, and history-free CAD systems are explained. These topics are discussed in this opening chapter because (a) CAD was the very first computer-aided technologies developed and (b) its related techniques and methods have been pervasive in the other related subjects like computer-aided manufacturing. This chapter only discusses CAD systems from the application point of view; CAD data formats and data exchange issues are covered in the second chapter.

A Quantitive Analysis on Virtual Reality-Based Computer Aided Design System Interfaces

Manufacturing ◽  
2002 ◽  
Author(s):  
Chi-Cheng Chu ◽  
Rajit Gadh
Keyword(s):  
Virtual Reality ◽  
User Interface ◽  
Computer Aided Design ◽  
Effective Interaction ◽  
Design System ◽  
Human Beings ◽  
Cad System ◽  
Computer Aided ◽  
Interaction Approach ◽  
Aided Design

In this paper, a series of interface tests on interaction approach for the generation of geometric shape designs via multi-sensory user interface of a Virtual Reality (VR) based System is presented. The goal of these interface tests is to identify an effective user interface for VR based Computer-Aided Design (CAD) system. The intuitiveness of the VR based interaction approach arises from the use of natural hand movements/gestures, and voice commands that emulate the way in which human beings discuss geometric shapes in reality. The focus of this paper is on determining a set of effective interaction approaches by using the combinations of auditory, tactile, and visual sensory modalities to accomplish typical CAD tasks. In order to evaluate the proposed interaction approach, a prototypical VR-CAD system is implemented. A series of interface tests were performed on the prototypical systems to determine the relative efficiency of a set of potential interaction approach with respect to specific fundamental design tasks. The interface test and its results are presented in this paper.

A Quantitative Analysis on Virtual Reality-Based Computer Aided Design System Interfaces

2002 ◽  
Vol 2 (3) ◽  
pp. 216-223 ◽  
Author(s):  
Chi-Cheng Chu ◽  
Jianzhong Mo ◽  
Rajit Gadh
Keyword(s):  
Virtual Reality ◽  
User Interface ◽  
Computer Aided Design ◽  
Potential Interaction ◽  
Design System ◽  
Human Beings ◽  
Cad System ◽  
Computer Aided ◽  
Interaction Approach ◽  
Aided Design

In this paper, a series of interface tests on interaction approach for the generation of geometric shape designs via multi-sensory user interface of a Virtual Reality (VR) based System is presented. The goal of these interface tests is to identify an effective user interface for VR based Computer-Aided Design (CAD) system. The intuitiveness of the VR based interaction approach arises from the use of natural hand movements/gestures, and voice commands that emulate the way in which human beings discuss geometric shapes in reality. In order to evaluate the proposed interaction approach, a prototypical VR-CAD system is implemented. A series of interface tests were performed on the prototypical systems to determine the relative efficiency of a set of potential interaction approach with respect to specific fundamental design tasks. The interface test and its results are presented in this paper.

Study and Implementation of the Computer Aided Design System of the Rolling Bearing

2011 ◽  
Vol 338 ◽  
pp. 339-342
Author(s):  
Jing Jing Huang ◽  
Jian Xia Li
Keyword(s):  
Computer Aided Design ◽  
Rolling Bearing ◽  
Design System ◽  
Design Quality ◽  
Cad System ◽  
Computer Aided ◽  
Solid Edge ◽  
Aided Design ◽  
Developing Method

The rolling bearing is a kind of common standard parts. The developing method of CAD system of the rolling bearing based on Solid Edge which is used VB as the developing tool is introduced in this paper. This system can realize the design and check of the rolling bearing automatically, realize the integration of the design and drawing, and improve the design quality and efficiency.

scholarly journals Design of complex surface machining on NC lathes in Esprit CAD system

2018 ◽  
Vol 2018 (1) ◽  
pp. 28-36 ◽  
Author(s):  
Владимир Гусев ◽  
Vladimir Gusev ◽  
Елена Савина ◽  
Elena Savina
Keyword(s):  
Computer Aided Design ◽  
High Performance ◽  
Control Program ◽  
Complex Surface ◽  
Surface Machining ◽  
Cad Systems ◽  
Cad System ◽  
Computer Aided ◽  
Simultaneous Use ◽  
Aided Design

A high-performance and accurate machining of complex special surfaces with the aid of NC equipment at the simultaneous use of four and more controlled coordinate axes is impossible without application of modern CAD systems and post-processors. Functional potentialities and a methodology for the design of complex surface machining in a "flange" part in modern CAD Esprit system are considered. Control commands are described the realization of which ensures a procedure for a computer aided design of technology, the development of a control program and simulation of operation motions of working units in a lathe. The simulation of profile surface turning is described in an intelligible way which is particularly significant for the comprehension and use of material presented.

Computer Aided Local Modifications for the Transition From Part Design to Die Design

1994 ◽  
Author(s):  
Shao-Chiung Lu ◽  
R. Allen Miller ◽  
Gary L. Kinzel
Keyword(s):  
Product Design ◽  
Die Casting ◽  
Geometric Reasoning ◽  
Die Design ◽  
Die Geometry ◽  
Cad System ◽  
Design Database ◽  
Computer Aided ◽  
Original Part ◽  
Casting Design

Abstract For a consistent die casting product design database, the die geometry should be generated from and be associated with the original part design. However, the original part design must be modified to include several process specific features, e.g. parting line, drafts, and rounds/fillets, before the creation of the die cavity. This paper deals with the incorporation of automatic/semi-automatic geometric modifications with drafts and rounds/fillets in a CAD system to smooth the transition from part design to die design. The underlying physical concerns behind these local geometric modifications are studied. The significant geometric characteristics in determining the appropriate size of drafts and rounds/fillets are then identified and extracted with geometric reasoning methods. This paper also presents the problems should be noted in applying these modifications to a die casting design.

A system for computer-aided gating design for multi-cavity die-casting dies

2015 ◽  
Vol 231 (11) ◽  
pp. 1983-1999 ◽  
Author(s):  
Vijay Kumar ◽  
Jatinder Madan
Keyword(s):  
System Design ◽  
Computer Aided Design ◽  
Die Casting ◽  
Casting Process ◽  
Manufacturing Cost ◽  
Gating System ◽  
Industrial Case Study ◽  
Efficient Manner ◽  
Die Casting Die ◽  
Computer Aided

The gating system design for a die-casting die is a non-trivial task that involves a number of steps and computations, in which many factors related to part design, material, and process need to be accounted. In case of a multi-cavity die-casting die, the non-triviality of the gating system design increases manifold. The main contribution of this article is to develop a computer-aided system for design of gating system for multi-cavity die-casting dies. The proposed system applies design knowledge and rules, accounting for various influencing factors to design gating system elements and generate their computer-aided design models in an efficient manner. To demonstrate the capabilities of the developed system, the results for an industrial case study part are presented. We expect that the proposed system would help reduce manufacturing cost and lead time, alongside bridging gaps between design and manufacturing of the die-casting process.

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