An investigation of the flow and overall performance in a water-jet axial flow pump based on computational fluid dynamics and inverse design method

Author(s):  
H Gao ◽  
W L Lin ◽  
Z H Du
Author(s):  
Qiang Pan ◽  
Weidong Shi ◽  
Desheng Zhang ◽  
BPM van Esch ◽  
Ruijie Zhao

With environmental awareness growing in many countries, governments are taking measures to reduce mortality of migrating fish in pumping stations. Manufacturers seek to develop pumps that are less damaging to fish and still provide good hydraulic performance, but little is known about the implications design modifications may have on internal flow characteristics and overall hydraulic performance. In this paper, an integrated design method is proposed that combines a validated blade strike model for fish damage and a computational fluid dynamics method to assess the pump performance. A redesign of an existing, conventional, axial flow pump is presented as an example in this paper. It shows how the design of the impeller blades was modified stepwise in order to reduce fish mortality while its hydraulic performance was monitored. Computational fluid dynamics analysis of the flow near the hub of the highly skewed blades indicated that unconventional design modifications were required to ensure optimum flow behavior. In the final fish-friendly design, the risk of fish mortality has reduced considerably while the hydraulic performance of the pump is still acceptable for practical application.


2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Luying Zhang ◽  
Gabriel Davila ◽  
Mehrdad Zangeneh

Abstract This paper presents three different multiobjective optimization strategies for a high specific speed centrifugal volute pump design. The objectives of the optimization consist of maximizing the efficiency and minimizing the cavitation while maintaining the Euler head. The first two optimization strategies use a three-dimensional (3D) inverse design method to parametrize the blade geometry. Both meridional shape and 3D blade geometry are changed during the optimization. In the first approach, design of experiment (DOE) method is used and the pump efficiency is obtained from computational fluid dynamics (CFD) simulations, while cavitation is evaluated by using minimum pressure on blade surface predicted by 3D inverse design method. The design matrix is then used to create a surrogate model where optimization is run to find the best tradeoff between cavitation and efficiency. This optimized geometry is manufactured and tested and is found to be 3.9% more efficient than the baseline with reduced cavitation at high flow. In the second approach, only the 3D inverse design method output is used to compute the efficiency and cavitation parameters and this leads to considerable reduction to the computational time. The resulting optimized geometry is found to be similar to the computationally more expensive solution based on 3D CFD results. In order to compare the inverse design based optimization to the conventional optimization, an equivalent optimization is carried out by parametrizing the blade angle and meridional shape.


2018 ◽  
Vol 167 ◽  
pp. 03006
Author(s):  
Xiao-er Wang ◽  
Zhen-shan Zhang ◽  
Meng Zhang

In order to balance the torque of front rotor and rear rotor of underwater vehicle, the analysis of the speed triangles at the inlet and outlet of the front and rear rotor has been done. Then, the thought of using contra-rotating pumpjet to achieve the objective was raised. The stator is installed behind the rear rotor so as to ensure the overall torque of the propulsor balance, at the same time, the stator can also support the shroud of the propulsor. the parameter design of the rotor and the stator has been carried out by using the three dimensional inverse design method. At last, the performance of the designed pumpjet propulsor is obtained when it is installed on the underwater vehicle By using computational fluid dynamics. The results show that the total torque of the propulsor is reduced to 1.8 N * m on the design point although the power difference ratio of the front rotor and the rear rotor is 20%. The torque ratio is also reduced from 4.6% to 0.4%, which is good to meet the propulsor balance requirement and verifies the 3-D design method of pumpjet is effective.


2003 ◽  
Vol 27 (1) ◽  
pp. 34-40 ◽  
Author(s):  
Ayumi Mitoh ◽  
Tetsuya Yano ◽  
Kazumitsu Sekine ◽  
Yoshinori Mitamura ◽  
Eiji Okamoto ◽  
...  

Author(s):  
M. H. Noorsalehi ◽  
M. Nili-Ahamadabadi ◽  
E. Shirani ◽  
M. Safari

In this study, a new inverse design method called Elastic Surface Algorithm (ESA) is developed and enhanced for axial-flow compressor blade design in subsonic and transonic flow regimes with separation. ESA is a physically based iterative inverse design method that uses a 2D flow analysis code to estimate the pressure distribution on the solid structure, i.e. airfoil, and a 2D solid beam finite element code to calculate the deflections due to the difference between the calculated and target pressure distributions. In order to enhance the ESA, the wall shear stress distribution, besides pressure distribution, is applied to deflect the shape of the airfoil. The enhanced method is validated through the inverse design of the rotor blade of the first stage of an axial-flow compressor in transonic viscous flow regime. In addition, some design examples are presented to prove the effectiveness and robustness of the method. The results of this study show that the enhanced Elastic Surface Algorithm is an effective inverse design method in flow regimes with separation and normal shock.


Author(s):  
Anika Theis ◽  
Martin Böhle

Abstract In this contribution two different design methods for axial flow profiles are presented. A direct method based on a singularity method (SDM) is compared with an inverse design method (IDM). For the application of the SDM a profile is used with a circular arc camber line and a thickness distribution of bisuper-ellipses. The stagger angle is adjusted in such a way that the turning of the flow on the cross section is realized. For the adjustment of the stagger angle of the cross section the fast working SDM is applied. The stagger angle is varied until the corresponding deflection angle calculated by the SDM is reached. The IDM consists of an inverse boundary layer- and an inverse potential theory method. Along the suction side the shape factor of the boundary layer is prescribed conveniently for the laminar and turbulent part. The velocity distribution at the outer edge of the boundary is calculated by an inverse boundary layer method. On the pressure side the velocity distribution is chosen in such a way that a corresponding circulation is realized for turning the flow. Finally, the whole geometry of the cascade is calculated by the inverse potential theory method. The examination of one cross section is done numerically using the commercial RANS Solver ANSYS CFX. Low Reynolds number of approximately 4.25 × 105 and the transition from laminar to turbulent are taken into account by the transition SST model.


Author(s):  
Kosuke Ashihara ◽  
Akira Goto

An optimization approach for improving turbomachinery performance was proposed based on a three-dimensional inverse design method, a Computational Fluid Dynamics (CDF) and optimization algorithm. By combining the three-dimensional inverse design method and CFD predictions, the blade loading parameters which is the major inputs for the three-dimensional inverse design method were treated as design variables and the impeller performance predicted by CFD was treated as an objective function of the optimization problem. Firstly, to clarify the effects of optimization algorithm, mixed-flow pump impellers (Ns400), with a specific speed of 400 (m3/min,m,min−1) or 0.155 (non-dimensional), were optimized to improve the impeller efficiency by using several optimization algorithm. From these results, it was confirmed that turbomachinery optimization using the three-dimensional inverse design method is a multi-peak problem and it is essential to use exploratory techniques such as Simulated Annealing. Then, a mixed-flow pump impeller (Ns1350), with a specific speed of 1350 (m3/min,m,min−1) or 0.523 (non-dimensional), was optimized to improve the impeller efficiency with constraints for suction performance by Simulated Annealing. Reasonably high efficiency and high suction performance were confirmed by comparing the CFD results with those for the previous design which employed manual optimization.


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