Design and Development of Four Light-Weight High-Speed Marine Gas Turbines for Electric Generator Drive

1958 ◽  
Vol 172 (1) ◽  
pp. 301-319 ◽  
Author(s):  
A. W. Pope
Author(s):  
Alberto Scotti Del Greco ◽  
Tomasz Jurek ◽  
Daniele Di Benedetto ◽  
Vittorio Michelassi ◽  
Giacomo Ragni ◽  
...  

Abstract The demand for gas-turbine (GT) based flexible power generation and mechanical drive is increasing due to the growing penetration of renewables and due to the need to quickly adjust production and operate at part load respectively. As efficiency operability low emissions, small footprint, availability and maintainability are of paramount importance, engine designers are leaning towards aircraft engine architectures that, with appropriate modifications mostly to the combustion system and turbine, can meet market needs. To leverage the large experience from aircraft propulsion, aero-derivative engines maintain the same architecture, with a high-speed shaft core, and a low-speed shaft driven by a multi-stage low-pressure turbine. While in aircraft engines power is adjusted by changing fuel rate and shaft speed, that go hand in hand, mechanical drive engines have more stringent needs that require changing the delivered power by keeping the shaft speed under control to guarantee the operation of the driven equipment (an LNG compressor or an electric generator). Therefore, the power turbine may deliver exit flow profiles and angles that put the turbine exhaust diffuser under severe off-design conditions, with the onset of large scale separations, large kinetic losses, and ultimately a significant drop on cycle performance. This paper describes Baker Hughes, a GE company experience in the CFD assisted design and scale-down testing of aero-derivative exhaust diffusers. The design incorporates the requirements of hot-end mechanical drive in multiple the power turbine operating conditions to determine the best compromise between peak design performance and off-design operability. The test in similitude conditions considered four relevant operating points. The inlet conditions matched with the power turbine exit profiles by the concerted action of swirl vanes and perforated plates, the design of which was heavily CFD assisted. Predictions matched measurements in terms of pressure recovery, kinetic losses, and exhaust velocity profiles. Different data post-processing and averaging were considered to properly factor in the diffuser losses into the overall turbine performance.


1963 ◽  
Vol 85 (1) ◽  
pp. 46-67 ◽  
Author(s):  
G. F. A. Trewby

In recent years gas turbines have been introduced into operational warships of the Royal Navy as propulsion machinery for both high-speed craft and major warships, as electric generator prime movers, and for certain miscellaneous applications. Taking each of these applications in turn, the paper gives details of the important installation problems which have been met and the practical operating experience both ashore and afloat which has been obtained in recent years with eight different designs of British Naval gas turbines. In the general conclusions an attempt is made to assess the main lessons which have been learned from the recent operating experience with the Naval gas turbines described in the paper.


Author(s):  
Valentin Gusarov ◽  
Leonid Yuferev ◽  
Zahid Godzhaev ◽  
Aleksandr Parachnich

Currently, there is an increase in the use of gas turbines. Today they are used in the energy sector: aviation, armed forces, and the navy. The introduction of a new manufacturing technology developed by the authors will make it possible to manufacture cheap and reliable installations and thus ensure an exceptional position on the Russian market for goods and technologies, and taking into account the use of intellectual rights, abroad. The scientific novelty of the sample is the method of calculating small engines with a centrifugal compressor, a centripetal turbine and a combustion chamber with a negative thrust vector of the air flow. It is shown that the developed microgas turbine cogeneration power generator consists of a microturbine engine with a periphery, a free power turbine necessary for the selection of mechanical power, a high-speed electric generator with permanent magnets, an electronic power conversion system, exhaust heat energy recovery system and an automatic control system.


Author(s):  
Stephan Uhkoetter ◽  
Stefan aus der Wiesche ◽  
Michael Kursch ◽  
Christian Beck

The traditional method for hydrodynamic journal bearing analysis usually applies the lubrication theory based on the Reynolds equation and suitable empirical modifications to cover turbulence, heat transfer, and cavitation. In cases of complex bearing geometries for steam and heavy-duty gas turbines this approach has its obvious restrictions in regard to detail flow recirculation, mixing, mass balance, and filling level phenomena. These limitations could be circumvented by applying a computational fluid dynamics (CFD) approach resting closer to the fundamental physical laws. The present contribution reports about the state of the art of such a fully three-dimensional multiphase-flow CFD approach including cavitation and air entrainment for high-speed turbo-machinery journal bearings. It has been developed and validated using experimental data. Due to the high ambient shear rates in bearings, the multiphase-flow model for journal bearings requires substantial modifications in comparison to common two-phase flow simulations. Based on experimental data, it is found, that particular cavitation phenomena are essential for the understanding of steam and heavy-duty type gas turbine journal bearings.


Author(s):  
Patrick Nau ◽  
Zhiyao Yin ◽  
Oliver Lammel ◽  
Wolfgang Meier

Phosphor thermometry has been developed for wall temperature measurements in gas turbines and gas turbine model combustors. An array of phosphors has been examined in detail for spatially and temporally resolved surface temperature measurements. Two examples are provided, one at high pressure (8 bar) and high temperature and one at atmospheric pressure with high time resolution. To study the feasibility of this technique for full-scale gas turbine applications, a high momentum confined jet combustor at 8 bar was used. Successful measurements up to 1700 K on a ceramic surface are shown with good accuracy. In the same combustor, temperatures on the combustor quartz walls were measured, which can be used as boundary conditions for numerical simulations. An atmospheric swirl-stabilized flame was used to study transient temperature changes on the bluff body. For this purpose, a high-speed setup (1 kHz) was used to measure the wall temperatures at an operating condition where the flame switches between being attached (M-flame) and being lifted (V-flame) (bistable). The influence of a precessing vortex core (PVC) present during M-flame periods is identified on the bluff body tip, but not at positions further inside the nozzle.


Author(s):  
A. Arroyo ◽  
M. McLorn ◽  
M. Fabian ◽  
M. White ◽  
A. I. Sayma

Rotor-dynamics of Micro Gas Turbines (MGTs) under 30 kW have been a critical issue for the successful development of reliable engines during the last decades. Especially, no consensus has been reached on a reliable MGT arrangement under 10 kW with rotational speeds above 100,000 rpm, making the understanding of the rotor-dynamics of these high speed systems an important research area. This paper presents a linear rotor-dynamic analysis and comparison of three mechanical arrangements of a 6 kW MGT intended for utilising Concentrated Solar Power (CSP) using a parabolic dish concentrator. This application differs from the usual fuel burning MGT in that it is required to operate at a wider operating speed range. The objective is to find an arrangement that allows reliable mechanical operation through better understanding of the rotor dynamics for a number of alternative shaft-bearings arrangements. Finite Element Analysis (FEA) was used to produce Campbell diagrams and to determine the critical speeds and mode shapes. Experimental hammer tests using a new approach based on optical sensing technology were used to validate the rotor-dynamic models. The FEA simulation results for the natural frequencies of a shaft arrangement were within 5% of the measurements, while the deviation for the shaft-bearings arrangement increased up to 16%.


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