A Modular System for Transmission Error Measurement

Author(s):  
J D Smith

A modular system of electronics for measuring transmission error with standard rotary optical encoders is described. The system can work flexibly with an overall speed range of the order of a 1000 to 1 by changing the order of the modules and will respond correctly to speed variations in both input and output of a synchronous drive such as a gear, chain or toothed belt drive.

1971 ◽  
Vol 37 (293) ◽  
pp. 203-211
Author(s):  
Aizoh KUBO ◽  
Toshiaki ANDO ◽  
Susumu SATO ◽  
Toshio AIDA ◽  
Takeshi HOSHIRO

2012 ◽  
Vol 472-475 ◽  
pp. 1563-1567
Author(s):  
Ai Jun Xu ◽  
Xiao Zhong Deng ◽  
Jing Zhang ◽  
Kai Xu ◽  
Ju Bo Li

Many different methods have been developed for the measurement of transmission error (T.E.) at gears meshing. Each strategy improved the measurement performance is based on comparing the phases of sequence signals by counting the number of encoder pulses. The phase comparison method of T.E. is a dynamic measurement algorithm with lower angular resolution and many constrained conditions. This paper presents a new numerical algorithm aimed to provide the high accuracy information of instantaneous T.E. in the form of angular displacement. The analysis approach uses phase shift and demodulation technology in frequency domain to process the signals generated by encoders fixed on the both shaft of the gear driving mechanism. Finally, the algorithm is tested by simulation of gear meshing signal in Matlab software.


Author(s):  
Frank H. Schaefer

Abstract This paper examines the possibility of a new toothed belt construction to run in various pulley-types. The measurements from a laboratory dynamometer test stand show the belt life under special test conditions by use of HTD-, STPD- and RPP-pulleys, each with an angle of wrap of 180°. In case of locked center distance the increase of torque causes tooth climbing until belt jumping occurs. The pretension was brought into line with the torque each time the torque was increased and the jumping limit torque was determined. From literature it is expected that the results for the behavior of the HTD- and the RPP-pulley are similar. Another parameter to describe the quality of motion is the noise. Here sound power is a very effective descriptor of how noisy an object is. It was determined from sound intensity measurements for HTD- and STPD-pulleys. The ratio of the toothed belt drive used for the noise measurement was 0.63.


2012 ◽  
Vol 566 ◽  
pp. 348-352 ◽  
Author(s):  
Kiyoto Itakura ◽  
Hitonobu Koike ◽  
Katsuyuki Kida ◽  
Kenji Kanemasu

In the present work, a prototype of a joint element to be used in lightweight and compact joints for tall humanoid robots is investigated. The newly developed element consists of a harmonic drive gearing device, a multi axis mechanism and a resin bush. Bushes produced from two kinds of bush materials: poly-ether-ether-ketone (PEEK) and polyacetal (POM) were tested. Furthermore, two testing machines to evaluate the joints were constructed: for the power input-output transmission error measurement and for the investigation of the influence of walking-load on bush wear.


1971 ◽  
Vol 14 (75) ◽  
pp. 998-1007 ◽  
Author(s):  
Aizoh KUBO ◽  
Toshiaki ANDO ◽  
Susumu SATO ◽  
Toshio AIDA ◽  
Takeshi HOSHIRO

2005 ◽  
Vol 12 (2) ◽  
pp. 149-161 ◽  
Author(s):  
Didier Remond ◽  
Jarir Mahfoudh

The benefits of angular sampling when measuring various signals in rotating machines are presented and discussed herein. The results are extracted from studies on transmission error measurements with optical encoders in the field of power transmissions and can be broadened to include phase difference measurements, such as torsional vibrations, and applied to control, monitoring and measurement in rotating machines with discrete geometry. The main conclusions are primarily that the use of angular sampling enables the exact location of harmonics and, consequently, the obtaining of spectral amplitude components with precision. This is always true even if the resolution of encoders is not directly related to the studied discrete geometry. It then becomes possible to compare these harmonics under different operating conditions, especially when speed varies, without changing any parameters in spectral analysis (window length, spectral resolution, etc.). Moreover, classical techniques of improving signal to noise ratio by averaging become fully efficient in the detection of defective elements. This study has been made possible thanks to the technique of transmission error measurement with optical encoders that allows the comparison of sampling procedures, based on the same raw data.The intensive use of such transducers and the development of an original transmission error measurement technique lead to advocate the use of angular sampling in experimental measurements in rotating machines with discrete geometry.


2011 ◽  
Vol 2011 (0) ◽  
pp. 5-6
Author(s):  
Syuhei KUROKAWA ◽  
Yoji UMEZAKI ◽  
Yoji MATSUKAWA ◽  
Osamu OHNISHI ◽  
Michio UNEDA ◽  
...  

2017 ◽  
Vol 139 (12) ◽  
Author(s):  
Masanori Kagotani ◽  
Hiroyuki Ueda

In synchronous belt drives, it is generally difficult to eliminate pulley eccentricity, because the pulley teeth and shaft hole are produced separately and the pulley is installed on an eccentric shaft. This eccentricity affects the accuracy of rotation transmission, so that the belt tension changes during a single rotation of the pulley. This in turn affects the occurrence of resonance in the spans. In the present study, the transmission error in a synchronous belt drive with an eccentric pulley in the absence of a transmitted load was experimentally investigated for the case in which the spans undergo first-mode transverse vibration due to resonance. The transmission error was found to have a component with a period equal to the span displacement, in addition to a component with a period of half the span displacement. During a single rotation of the pulley, the magnitude of the transmission error increased, and its frequency decreased, with decreasing belt tension. The transmission error exhibited the large value when two frequency conditions were satisfied: one was that the meshing frequency was within the range of span frequency variations due to the eccentricity, and the other was that the minimum span frequency was close to an integer multiple of the pulley rotation frequency. Even if both of these conditions occurred, if the range of span frequency variations due to the eccentricity was larger than 13 Hz, the transmission error could be eliminated by adjusting the belt tension, so that the average span frequency corresponded to the meshing frequency.


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