INFLUENCE OF GNP ON THE TENSILE RESPONSE OF STITCHED COMPOSITES

2021 ◽  
Author(s):  
RADWA ALAZIZ ◽  
SHUVAM SAHA ◽  
RANI W. SULLIVAN

Through-the-thickness stitching of layered composites provides through-the- thickness reinforcement to enhance the interlaminar tensile and shear strengths while maintaining structural continuity. However, under planar mechanical loads, stitched composites develop strain concentrations in the resin rich areas around the stitch seam causing a local reduction in mechanical properties. In this study, nanographene toughened epoxy is used to reduce strain concentrations around stitch seams and increase the global tensile performance in stitched composites. Stitched carbon fiber preforms ([+45/-45] ), infused with an unmodified epoxy resin were used as baseline laminates and compared to specimens infused with an epoxy resin containing a dispersion of 9 nm nanographene platelets. Specimens with two different periodic stitching patterns (0o and 90o) were fabricated and tested under uniaxial loading. The surface strain fields were obtained using digital image correlation (DIC). Noticeable differences were seen in the strain distributions and tensile properties of these test articles. Specimens with the nanographene-modified matrix showed reductions in the strain concentrations around the stitch seams, thereby increasing the local modulus of elasticity. This study presents the influence of nanographene-modified matrix on the tensile response of stitched composites

Author(s):  
Daniele Marras ◽  
Marco Palanca ◽  
Luca Cristofolini

The mechanical consequences of osteophytes are not completely clear. We aimed to understand whether and how the presence of an osteophyte perturbs strain distribution in the neighboring bone. The scope of this study was to evaluate the mechanical behavior induced by the osteophytes using full-field surface strain analysis in different loading configurations. Eight thoracolumbar segments, containing a vertebra with an osteophyte and an adjacent vertebra without an osteophyte (control), were harvested from six human spines. The position and size of the osteophytes were evaluated using clinical computed tomography imaging. The spine segments were biomechanically tested in the elastic regime in different loading configurations while the strains over the frontal and lateral surface of vertebral bodies were measured using digital image correlation. The strain fields in the vertebrae with and without osteophytes were compared. The correlation between osteophyte size and strain alteration was explored. The strain fields measured in the vertebrae with osteophytes were different from the control ones. In pure compression, we observed a mild trend between the size of the osteophyte and the strain distribution (R2 = 0.32, p = 0.15). A slightly stronger trend was found for bending (R2 = 0.44, p = 0.075). This study suggests that the osteophytes visibly perturb the strain field in the nearby vertebral area. However, the effect on the surrounding bone is not consistent. Indeed, in some cases the osteophyte shielded the neighboring bone, and in other cases, the osteophyte increased the strains.


2021 ◽  
Author(s):  
Ali Mirzazade ◽  
Cosmin Popescu ◽  
Thomas Blanksvärd ◽  
Björn Täljsten

<p>This study is carried out to assess the applicability of using a digital image correlation (DIC) system in structural inspection, leading to deploy innovative instruments for strain/stress estimation along embedded rebars. A semi-empirical equation is proposed to predict the strain in embedded rebars as a function of surface strain in RC members. The proposed equation is validated by monitoring the surface strain in ten concrete tensile members, which are instrumented by strain gauges along the internal steel rebar. One advantage with this proposed model is the possibility to predict the local strain along the rebar, unlike previous models that only monitored average strain on the rebar. The results show the feasibility of strain prediction in embedded reinforcement using surface strain obtained by DIC.</p>


2018 ◽  
Vol 5 (5) ◽  
pp. 180082 ◽  
Author(s):  
W. J. R. Christian ◽  
F. A. DiazDelaO ◽  
K. Atherton ◽  
E. A. Patterson

A new method has been developed for creating localized in-plane fibre waviness in composite coupons and used to create a large batch of specimens. This method could be used by manufacturers to experimentally explore the effect of fibre waviness on composite structures both directly and indirectly to develop and validate computational models. The specimens were assessed using ultrasound, digital image correlation and a novel inspection technique capable of measuring residual strain fields. To explore how the defect affects the performance of composite structures, the specimens were then loaded to failure. Predictions of remnant strength were made using a simple ultrasound damage metric and a new residual strain-based damage metric. The predictions made using residual strain measurements were found to be substantially more effective at characterizing ultimate strength than ultrasound measurements. This suggests that residual strains have a significant effect on the failure of laminates containing fibre waviness and that these strains could be incorporated into computational models to improve their ability to simulate the defect.


Author(s):  
Ievgen Levadnyi ◽  
Jan Awrejcewicz ◽  
Yan Zhang ◽  
Yaodong Gu

Bone fracture, formation and adaptation are related to mechanical strains in bone. Assessing bone stiffness and strain distribution under different loading conditions may help predict diseases and improve surgical results by determining the best conditions for long-term functioning of bone-implant systems. In this study, an experimentally wide range of loading conditions (56) was used to cover the directional range spanned by the hip joint force. Loads for different stance configurations were applied to composite femurs and assessed in a material testing machine. The experimental analysis provides a better understanding of the influence of the bone inclination angle in the frontal and sagittal planes on strain distribution and stiffness. The results show that the surface strain magnitude and stiffness vary significantly under different loading conditions. For the axial compression, maximal bending is observed at the mid-shaft, and bone stiffness is also maximal. The increased inclination leads to decreased stiffness and increased magnitude of maximum strain at the distal end of the femur. For comparative analysis of results, a three-dimensional, finite element model of the femur was used. To validate the finite element model, strain gauges and digital image correlation system were employed. During validation of the model, regression analysis indicated robust agreement between the measured and predicted strains, with high correlation coefficient and low root-mean-square error of the estimate. The results of stiffnesses obtained from multi-loading conditions experiments were qualitatively compared with results obtained from a finite element analysis of the validated model of femur with the same multi-loading conditions. When the obtained numerical results are qualitatively compared with experimental ones, similarities can be noted. The developed finite element model of femur may be used as a promising tool to estimate proximal femur strength and identify the best conditions for long-term functioning of the bone-implant system in future study.


2020 ◽  
Vol 111 (3-4) ◽  
pp. 695-709
Author(s):  
H. Gonabadi ◽  
A. Yadav ◽  
S. J. Bull

Abstract 3D printing by fused filament fabrication (FFF) provides an innovative manufacturing method for complex geometry components. Since FFF is a layered manufacturing process, effects of process parameters are of concern when plastic materials such as polylactic acid (PLA), polystyrene and nylon are used. This study explores how the process parameters, e.g. build orientation and infill pattern/density, affect the mechanical response of PLA samples produced using FFF. Digital image correlation (DIC) was employed to get full-field surface-strain measurements. The results show the influence of build orientation and infill density is significant. For on-edge orientation, the tensile strength and Young’s modulus were 55 MPa and 3.5 GPa respectively, which were about 91% and 40% less for the upright orientation, demonstrating a significant anisotropy. The tensile strength and Young’s modulus increased with increasing infill density. In contrast, different infill patterns have no significant effect. Considering the influence of build orientation, based on the experimental results, a constitutive model derived from the laminate plate theory was employed. The material parameters were determined by tensile tests. Results demonstrated a reasonable agreement between the experimental data and the predictive model. Similar anisotropy to tension was observed in shear tests; shear modulus and shear strength for 45° flat orientation were about 1.55 GPa and 36 MPa, whereas for upright specimens they were about 0.95 GPa and 18 MPa, respectively. The findings provide a framework for systematic mechanical characterisation of 3D-printed polymers and potential ways of choosing process parameters to maximise performance for a given design.


Author(s):  
D. Zhang ◽  
A. M. Waas ◽  
M. Pankow ◽  
C. F. Yen ◽  
S. Ghiorse

The flexural response of a three-dimensional (3D) layer-to-layer orthogonal interlocked textile composite has been investigated under quasi-static three-point bending. Fiber tow kinking on the compressive side of the flexed specimens has been found to be a strength limiting mechanism for both warp and weft panels. The digital image correlation (DIC) technique has been utilized to map the deformation and identify the matrix microcracking on the tensile side prior to the peak load in the warp direction loaded panels. It has been shown that the geometrical characteristics of textile reinforcement play a key role in the mechanical response of this class of material. A 3D local–global finite element (FE) model that reflects the textile architectures has been proposed to successfully capture the surface strain localizations in the predamage region. To analyze the kink banding event, the fiber tow is modeled as an inelastic degrading homogenized orthotropic solid in a state of plane stress based on Schapery Theory (ST). The predicted peak stress is in agreement with the tow kinking stress obtained from the 3D FE model.


Author(s):  
Edel Arrieta ◽  
Mohammad Haque ◽  
Jorge Mireles ◽  
Calvin Stewart ◽  
Cesar Carrasco ◽  
...  

Mechanical properties of additive manufactured metal components can be affected by the orientation of the layer deposition. In this investigation, Ti–6Al–4V cylindrical specimens were fabricated by electron beam melting (EBM) at four different build angles (0 deg, 30 deg, 60 deg, and 90 deg) and tested as per ASTM E8 Standard Test Methods for Tension Testing of Metallic Materials. With the layer-by-layer fabrication suggesting granting anisotropic properties to the builds, strain fields were recorded by digital image correlation (DIC) in the search for shear effects under uniaxial loads. For the validation of this measuring method, axial strains were measured with a clip extensometer and a virtual extensometer, simultaneously. Failure analysis of the specimens at different orientations was conducted to evidence the recording of shear strain fields. The failure analysis included fractography, optical micrographs of the microstructure distribution, and failure profiles displaying different failure features associated with the layering orientation. Additionally, an experimental study case of how the failure mode of components can potentially be designed from the fabrication process is presented. At the end, remarks about the shear effects found, and an insight of the possibility of designing components by failure for safer structures are discussed.


2020 ◽  
Vol 1 (4) ◽  
pp. 174-192
Author(s):  
Nedaa Amraish ◽  
Andreas Reisinger ◽  
Dieter H. Pahr

Digital image correlation (DIC) systems have been used in many engineering fields to obtain surface full-field strain distribution. However, noise affects the accuracy and precision of the measurements due to many factors. The aim of this study was to find out how different filtering options; namely, simple mean filtering, Gaussian mean filtering and Gaussian low-pass filtering (LPF), reduce noise while maintaining the full-field information based on constant, linear and quadratic strain fields. Investigations are done in two steps. First, linear and quadratic strain fields with and without noise are simulated and projected to discrete measurement points which build up strain window sizes consisting of 6×5, 12×11, and 26×17 points. Optimal filter sizes are computed for each filter strategy, strain field type, and strain windows size, with minimal impairment of the signal information. Second, these filter sizes are used to filter full-field strain distributions of steel samples under tensile tests by using an ARAMIS DIC system to show their practical applicability. Results for the first part show that for a typical 12×11 strain window, simple mean filtering achieves an error reduction of 66–69%, Gaussian mean filtering of 72–75%, and Gaussian LPF of 66–69%. If optimized filters are used for DIC measurements on steel samples, the total strain error can be reduced from initial 240−300 μstrain to 100–150 μstrain. In conclusion, the noise-floor of DIC signals is considerable and the preferable filters were a simple mean with s*¯ = 2, a Gaussian mean with σ*¯ = 1.7, and a Gaussian LPF with D0*¯ = 2.5 in the examined cases.


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