Method for Extracting Fault Features from Shaft Vibration Signals of Large Turbine Units Based on Gabor Transform Time-frequency Filtering

Author(s):  
LI ZHAO ◽  
WEI TENG ◽  
CHUANDI ZHOU ◽  
HONGWEN AN ◽  
YIBING LIU
Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3929
Author(s):  
Han-Yun Chen ◽  
Ching-Hung Lee

This study discusses convolutional neural networks (CNNs) for vibration signals analysis, including applications in machining surface roughness estimation, bearing faults diagnosis, and tool wear detection. The one-dimensional CNNs (1DCNN) and two-dimensional CNNs (2DCNN) are applied for regression and classification applications using different types of inputs, e.g., raw signals, and time-frequency spectra images by short time Fourier transform. In the application of regression and the estimation of machining surface roughness, the 1DCNN is utilized and the corresponding CNN structure (hyper parameters) optimization is proposed by using uniform experimental design (UED), neural network, multiple regression, and particle swarm optimization. It demonstrates the effectiveness of the proposed approach to obtain a structure with better performance. In applications of classification, bearing faults and tool wear classification are carried out by vibration signals analysis and CNN. Finally, the experimental results are shown to demonstrate the effectiveness and performance of our approach.


Author(s):  
John Henry Navarro-Devia ◽  
Dzung Viet Dao ◽  
Yun Chen ◽  
Huaizhong Li

Abstract Vibrations during milling of hard-to-cut materials can cause low productivity, inferior quality and short tool life. It is one of the common issues in the machining of hard-to-cut materials employed in aerospace applications, such as titanium alloys. This paper presents an analysis of the vibration signals in the 3 axes of movement during titanium end milling, under diverse cutting parameters, manipulating spindle speed and feed rate. Signals were obtained using a triaxial accelerometer and processed in MATLAB. The analysis was conducted in the frequency-domain and the time-frequency domain. The results show that high-frequency vibration could occur in any direction with different amplitudes. Response on each axis depends on spindle speed, feed, and type of milling. A frequency component continually appeared in each axis regardless of cutting conditions and is located near the natural frequencies. Finally, the triaxial accelerations were compared for the milling cases with a new and a worn tool. Results highlight the importance and need for continuous monitoring of vibration in the 3 axes, instead of only using a single-channel signal, providing experimental data which could expand knowledge relating to the milling of titanium alloys.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Fan Jiang ◽  
Zhencai Zhu ◽  
Wei Li ◽  
Bo Wu ◽  
Zhe Tong ◽  
...  

Feature extraction is one of the most difficult aspects of mechanical fault diagnosis, and it is directly related to the accuracy of bearing fault diagnosis. In this study, improved permutation entropy (IPE) is defined as the feature for bearing fault diagnosis. In this method, ensemble empirical mode decomposition (EEMD), a self-adaptive time-frequency analysis method, is used to process the vibration signals, and a set of intrinsic mode functions (IMFs) can thus be obtained. A feature extraction strategy based on statistical analysis is then presented for IPE, where the so-called optimal number of permutation entropy (PE) values used for an IPE is adaptively selected. The obtained IPE-based samples are then input to a support vector machine (SVM) model. Subsequently, a trained SVM can be constructed as the classifier for bearing fault diagnosis. Finally, experimental vibration signals are applied to validate the effectiveness of the proposed method, and the results show that the proposed method can effectively and accurately diagnose bearing faults, such as inner race faults, outer race faults, and ball faults.


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