scholarly journals Back-Stepping Controller Based Web Tension Control for Roll-to-Roll Web Printed Electronics System

2011 ◽  
Vol 5 (1) ◽  
pp. 7-21 ◽  
Author(s):  
Kyung-Hyun CHOI ◽  
Thanh T. TRAN ◽  
Dong-Soo KIM
Author(s):  
KyungHyun Choi ◽  
Muhammad Zubair ◽  
Ganeshthangaraj Ponniah

The mass production of printed electronic devices can be achieved by roll-to-roll system that requires highly regulated web tension. This highly regulated tension is required to minimize printing register error and maintain proper roughness and thickness of the printed patterns. The roll-to-roll system has a continuous changing roll diameter and a strong coupling exists between the spans. The roll-to-roll system is a multi-input-multi-output, time variant, and nonlinear system. The conventional proportional–integral–derivative control, used in industry, is not able to cope with roll-to-roll system for printed electronics. In this study, multi-input-single-output decentralized control scheme is used for control of a multispan roll-to-roll system by applying regularized variable learning rate backpropagating artificial neural networks. Additional inputs from coupled spans are given to regularized variable learning rate backpropagating artificial neural network control to decouple the two spans. Experimental results show that the self-learning algorithm offers a solution to decouple speed and tension in a multispan roll-to-roll system.


2011 ◽  
Vol 5 (4) ◽  
pp. 329-346 ◽  
Author(s):  
Thanh T. TRAN ◽  
Kyung-Hyun CHOI ◽  
Dong-Eui CHANG ◽  
Dong-Soo KIM

Author(s):  
Youwei Lu ◽  
Prabhakar R. Pagilla

In this paper we develop a model-based nonlinear tension control scheme for transport of flexible materials (webs) through heating processes. Heat transfer processes are widely employed in Roll-to-Roll (R2R) process machines that are used to perform processing operations on a moving web on rollers. Heat transfer processes induce thermal expansion/contraction of the flexible material during transport. Because web strain and elastic modulus are functions of temperature distribution in the web, web tension resulting from elastic strain is affected by heating/cooling of the web. Based on a web tension governing equation that includes both elastic and thermal effects, a nonlinear tension control scheme is developed for control of tension in each tension zone of an R2R system. The control scheme is implemented on an R2R experimental platform containing two heat transfer rollers, one for heating the web and one for subsequently cooling the web prior to winding of the web. Experimental results are presented and discussed.


Author(s):  
Y. Martz ◽  
J. Frechard ◽  
D. Knittel

Roll-to-Roll systems handling web material such as papers, polymers, textiles or metals are very common in the industry. One of the main objectives in web handling plant is to reach an expected web speed while maintaining the web tension within an acceptable range around the tension reference in the entire processing line. In the recent years, several works have focused on the topic of web tension control using H∞ approaches. In the traditional way, each motor driven roller is controlled in speed and the web tension control is ensured by an external loop. This paper proposes to compare, for the first time, the traditional control strategy with a control strategy including position control rather than speed control. In fact, position control is commonly used in printing industry. The comparison will be ensured in frequency and time domain and take into account the reference tracking performances and the robustness to web elasticity variations.


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