Evaluation of Fatigue Crack Properties of Low-carbon Steel in Gaseous Hydrogen by the Finite Element Method

2018 ◽  
Vol 2018.31 (0) ◽  
pp. 100
Author(s):  
Kaito KAWAHARA ◽  
Masaki FUJIKAWA ◽  
Junichiroh YAMABE
2011 ◽  
Vol 110-116 ◽  
pp. 2686-2692
Author(s):  
Gurinder Singh Brar ◽  
Gurdeep Singh

Welding is a reliable and efficient joining process in which the coalescence of metals is achieved by fusion. Welding is widely employed in diverse structures such as ships, aircraft, marine structures, bridges, ground vehicles, pipelines and pressure vessels. When two dissimilar plates are joined by welding process, a very complex thermal cycle is applied to the weldment, which further causes inhomogeneous plastic deformation and residual stress in and around fusion zone and heat affected zone (HAZ). Presence of residual stresses may be beneficial or harmful for the structural components depending on the nature and magnitude of residual stresses. In this study, a finite element analysis has been carried out to analyze the thermo-mechanical behaviour and effect of residual stress state in butt-welded in low carbon steel plates. A coupled thermal mechanical three dimension finite element model was developed. Finite element method based software SolidWorks Simulation, was then used to evaluate transient temperature and residual stress during butt welding of two plates. Plate thickness of 8 mm were used which are normally joined by multi-pass operation by Manual Metal Arc Welding (MMAW) process. During each pass, attained peak temperature and variation of residual stresses in plates has also been studied. The results obtained by finite element method agree well with those from X-ray diffraction method as published by Murugan et al. for the prediction of residual stresses.


Author(s):  
Osamu Takakuwa ◽  
Yuhei Ogawa ◽  
Saburo Okazaki ◽  
Hisao Matsunaga ◽  
Saburo Matsuoka

Abstract In order to elucidate the temperature dependence of hydrogen-assisted fatigue crack growth (HAFCG), the fatigue crack growth (FCG) test was performed on low-carbon steel JIS-SM490B according to ASTM E647 using compact tension (CT) specimen under 0.7 MPa (≈ 0.1 ksi) hydrogen-gas at room temperature (RT: 298 K (≈ 77 °F)) and 423 K (≈ 302 °F) at stress intensity factor range of ΔK = 30 MPa m1/2 (≈ 27 ksi in1/2). Electron backscatter diffraction (EBSD) observation was performed on the mid-thick section of CT specimen in order to investigate change in plasticity around the crack wake in gaseous hydrogen environment and how it changes due to temperature elevation. The obtained results showed the higher temperature, the lower intense of HAFCG as reported in our previous article. Plasticity around the crack wake became less in gaseous hydrogen environment, especially tested at 298 K. The propensity of the results obtained at higher temperature (423 K) can be separated into two cases: (i) intense plasticity occurs like tested in air, (ii) crack propagates straighter accompanying less plasticity like tested in gaseous hydrogen environment at 298 K. This implies macroscopic FCG rate is determined by combination of microscopic FCG rate in the case (i) and case (ii).


2018 ◽  
Vol 154 ◽  
pp. 101-105 ◽  
Author(s):  
Saburo Matsuoka ◽  
Osamu Takakuwa ◽  
Saburo Okazaki ◽  
Michio Yoshikawa ◽  
Junichiro Yamabe ◽  
...  

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 567 ◽  
Author(s):  
Luis C. Flórez García ◽  
Hernán A. González Rojas ◽  
Antonio J. Sánchez Egea

The objective of this work is to analyze the influence of the vibration-assisted turning process on the machinability of S235 carbon steel. During the experiments using this vibrational machining process, the vibrational amplitude and frequency of the cutting tool were adjusted to drive the tool tip in an elliptical or linear motion in the feed direction. Furthermore, a finite element analysis was deployed to investigate the mechanical response for different vibration-assisted cutting conditions. The results show how the specific cutting energy and the material’s machinability behave when using different operational cutting parameters, such as vibration frequency and tool tip motion in the x-axis, y-axis, and elliptical (x-y plane) motion. Then, the specific cutting energy and material’s machinability are compared with a conventional turning process, which helps to validate the finite element method (FEM) for the vibration-assisted process. As a result of the operating parameters used, the vibration-assisted machining process leads to a machinability improvement of up to 18% in S235 carbon steel. In particular, higher vibration frequencies were shown to increase the material’s machinability due to the specific cutting energy decrease. Therefore, the finite element method can be used to predict the vibration-assisted cutting and the specific cutting energy, based on predefined cutting parameters.


1977 ◽  
Vol 43 (375) ◽  
pp. 3970-3977 ◽  
Author(s):  
Hiroshi MIYAMOTO ◽  
Shuichi FUKUDA ◽  
Yoichi KUJIRAI ◽  
Koji SUMIKAWA

2020 ◽  
pp. 297-297
Author(s):  
José Meseguer-Valdenebro ◽  
Antonio Portoles ◽  
Eusebio Martínez-Conesa

The objective of this work is to determine analytically the amount of hydrogen residual in a weld after having carried out post-heating for a certain period of time in order to reduce the risk of cold cracking due to the presence of hydrogen in the weld and its validation by the finite element method. Post-heating is a variable present in the welding procedures and therefore it is mandatory in those welds that require it. This work can be helpful to determine both numerically by the finite element method and analytically the post-heating suitable in a welding process depending on that process, the welded material and the base material. In this work, the phase transformation and time difference of the phase transformation between the weld metal and base metal are not considered. The diffusivity values are those used by the reference method that analytically calculates the residual hydrogen in a carbon steel weld. There are two values of hydrogen diffusivity (minimum value and maximum value) in this way the diffusivity values that represent all types of carbon steel are collected. The least amount of hydrogen in the weld is with a post-heating to 200?C, producing a decrease in hydrogen in the weld at a higher speed than with the rest of temperatures below this.


Nanoscale ◽  
2019 ◽  
Vol 11 (43) ◽  
pp. 20868-20875 ◽  
Author(s):  
Junxiong Guo ◽  
Yu Liu ◽  
Yuan Lin ◽  
Yu Tian ◽  
Jinxing Zhang ◽  
...  

We propose a graphene plasmonic infrared photodetector tuned by ferroelectric domains and investigate the interfacial effect using the finite element method.


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