B15 Improvement in Surface Quality with Solid Lubrication in Turning AISI 4340 steel(Advanced machining technology)

Author(s):  
Sanjay MISHRA ◽  
Sanjay AGARWAL
Author(s):  
A. P. S. Gaur ◽  
Sanjay Agarwal

It is generally considered that the heat produced during the machining process is critical in terms of workpiece quality. Relatively high friction effects in machining cause heat generation that can lead to poor surface quality of a machined part. Coolant and lubrication therefore play decisive roles in machining. Cutting fluids are introduced in the machining zone to improve the tribological characteristics of machining processes and also to dissipate the heat generated, but they are partially effective within a narrow working range. In addition, they also create some techno-environmental problems. Solid lubricant assisted machining is a novel concept to control the machining zone temperature without polluting the environment. Solid lubricant, if employed properly, could control the machining zone temperature effectively by intensive removal of heat from the machining zone. Therefore, the aim of present study is to investigate the effect of molybdenum disulphide as solid lubricant in the zone of machining. Experiments were carried out to investigate the role of solid lubricant such as molybdenum disulphide on surface finish of the product in machining a AISI 4340 steel by coated carbide inserts of different tool geometry under different cutting conditions. Results indicate that the effectiveness of solid lubricant is substantial through the experimental domains.


Author(s):  
Sanjeev Kumar ◽  
Dilbag Singh ◽  
Nirmal Singh Kalsi

Trends of turning hardened steel are increasing in manufacturing industries because it offers many significant benefits over grinding. One of the main advantages is attaining better surface quality along with high dimensional accuracy. However, during hard turning the friction between tool and workpiece is very high, which results in early tool wear that leads to decrease in surface quality and dimensional accuracy of the finished products. The coating on cutting tool plays a vital role in enhancing wear resistance. Therefore, the aim of this research work is to investigate the surface quality during machining hardened AISI 4340 steel with TiN-coated CBN tools. The process variables selected during experimentation are tool nose radius, workpiece hardness, cutting speed and feed rate. The machining is carried out in dry conditions. The second-order mathematical model of surface roughness has been developed using regression analysis. The significance of the model and influence of the process parameters have been carried out using analysis of variance technique. Results indicate that performance of TiN-coated CBN tools is superior when compared to uncoated CBN tools during machining of hardened AISI 4340 steel.


2017 ◽  
Vol 31 (2) ◽  
pp. 17 ◽  
Author(s):  
Sirsendu Mahata ◽  
Ankesh Samanta ◽  
Joydip Roy ◽  
Bijoy Mandal ◽  
Santanu Das

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