Study on semi-nondestructive measurement of surface residual stress by instrumented indentation technique

2016 ◽  
Vol 2016 (0) ◽  
pp. G0300306
Author(s):  
Shigetaka OKANO ◽  
Daisuke KANAMARU ◽  
Masahito MOCHIZUKI
Keyword(s):  
Residual Stress ◽  
Instrumented Indentation ◽  
Surface Residual Stress ◽  
Nondestructive Measurement ◽  
Indentation Technique

Effects of strain hardening and residual stress in impression on the instrumented indentation technique

2006 ◽  
Vol 21 (7) ◽  
pp. 1680-1686
Author(s):  
L.Z. Liu ◽  
Y.W. Bao ◽  
Y.C. Zhou
Keyword(s):  
Residual Stress ◽  
Strain Hardening ◽  
Energy Analysis ◽  
Maximum Load ◽  
Contact Theory ◽  
Elastic Contact ◽  
Instrumented Indentation ◽  
Indentation Technique ◽  
Indentation Tests ◽  
Elastic Loading

Finite element analyses were carried out to simulate the loading, unloading, and reloading processes of indentation tests. It was found that the validity of applying the elastic contact theory to the indentation unloading process is strongly related to the strain hardening and residual stress in impression. It is the combination of strain hardening and residual stress that causes the unloading or reloading curves to show elastic loading in the range from zero to the maximum load whereas the reloading curve on the impression without strain hardening and residual stress shows elastic–plastic loading in the same range. These computations indicate that applying the elastic contact theory to the unloading or reloading processes, the fundamental prerequisite of the instrumented indentation technique, is valid because of the existence of strain hardening and residual stress. The mechanism of this hardening effect is discussed through energy analysis.

Instrumented-Indentation-Technique-Based Residual Stress Characterization for Weldment of Structural Components

2006 ◽  
Author(s):  
Dongil Kwon ◽  
Jung-Suk Lee ◽  
Kwang-Ho Kim ◽  
Afshin Motarjemi ◽  
Julian Speck
Keyword(s):  
Residual Stress ◽  
Welding Process ◽  
Indentation Load ◽  
Welding Residual Stress ◽  
Hole Drilling ◽  
Structural Components ◽  
Instrumented Indentation ◽  
Indentation Technique ◽  
Safety And Reliability ◽  
Depth Curve

The weld joints in structural components have long been considered important sites for safety and reliability assessment. In particular, the residual stress in piping weldments induced by the welding process must be evaluated accurately before and during service. This study reports an indentation technique for evaluating welding residual stress nondestructively. Indentation load-depth curves were found to shift with the magnitude and direction of the residual stress. Nevertheless, contact depths in the stress-free and stressed states were constant at a specific indentation load. This means that residual stress induces additional load to keep contact depth constant at the same load. By taking these phenomena into account, welding residual stress was obtained directly from the indentation load-depth curve. In addition, the results were compared with values from the conventional hole-drilling and saw-cutting method.

Nondestructive Evaluation of Welding Residual Stress in Power Plant Facilities Using Instrumented Indentation Technique

2005 ◽  
Vol 297-300 ◽  
pp. 2122-2127 ◽  
Author(s):  
Yeol Choi ◽  
Yun Hee Lee ◽  
Jae Il Jang ◽  
Sang Ki Park ◽  
Kwang Ho Kim ◽  
...  
Keyword(s):  
Residual Stress ◽  
Power Plant ◽  
Welding Process ◽  
Indentation Load ◽  
Welding Residual Stress ◽  
Hole Drilling ◽  
Instrumented Indentation ◽  
Indentation Technique ◽  
Safety And Reliability ◽  
Depth Curve

The weld joints in power-plant pipelines have long been considered important sites for safety and reliability assessment. In particular, the residual stress in pipeline weldments induced by the welding process must be evaluated accurately before and during service. This study reports an indentation technique for evaluating welding residual stress nondestructively. Indentation load-depth curves were found to shift with the magnitude and direction of the residual stress. Nevertheless, contact depths in the stress-free and stressed states were constant at a specific indentation load. This means that residual stress induces additional load to keep contact depth constant at the same load. By taking these phenomena into account, welding residual stress was obtained directly from the indentation load-depth curve. In addition, the results were compared with values from the conventional hole-drilling and saw-cutting methods.

Evaluation of Mechanical and Fracture Characteristics Using Instrumented Indentation Technique

2007 ◽  
Vol 539-543 ◽  
pp. 2210-2215
Author(s):  
Jung Suk Lee ◽  
Kwang Ho Kim ◽  
Jae Hwan Han ◽  
Dong Il Kwon
Keyword(s):  
Fracture Toughness ◽  
Residual Stress ◽  
Material Characterization ◽  
Damage Mechanics ◽  
Evaluation Method ◽  
Flow Property ◽  
Uniaxial Tensile ◽  
Uniaxial Tensile Test ◽  
Instrumented Indentation ◽  
Indentation Technique

The material characterization on the weak points of the structural systems is essential to evaluate safety accurately. However, general material characterization methods such as uniaxial tensile test and CTOD (crack tip opening displacement) test are destructive, therefore, it cannot be applied to the system in use. To overcome this problem, the material characterization using instrumented indentation technique was developed. However, current researches on instrumented indentation technique focus on the hardness measurement. The evaluation of flow property, residual stress and fracture toughness using instrumented indentation technique is not sufficiently performed. In this paper, we introduce the evaluation method of the flow property, the residual stress near the weldment and the fracture toughness developed from damage mechanics. The algorithm of flow property evaluation, the residual stress evaluation model and the fracture toughness model by using indentation were verified comparing with the experimental results.

Application of Instrumented Indentation Technique for Small Scale Testing

2007 ◽  
Author(s):  
Kug-Hwan Kim ◽  
Kyung-Woo Lee ◽  
Ju-Young Kim ◽  
Dongil Kwon ◽  
Kwang-Ho Kim
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Residual Stress ◽  
Tensile Properties ◽  
Pressure Vessel ◽  
Uniaxial Tensile ◽  
Small Scale ◽  
Uniaxial Tensile Test ◽  
Instrumented Indentation ◽  
Indentation Technique

Instrumented indentation technique (IIT) is a novel tool to estimate mechanical properties such as tensile properties, residual stress and fracture toughness by analyzing indentation load-depth curve measured during loading-unloading of indentation. It can be applied directly in small-scale and localized sections of pressure vessel and pipeline since the preparation of specimen is very easy and the experimental procedure is feasible and nondestructive. We present the principles developed for measuring mechanical properties using IIT; the tensile properties by defining the representative stress and strain underneath a spherical indenter, the residual stress near the weldments using the stress-insensitive contact hardness model, and the fracture toughness of ductile metal based on critical indentation energy model. The experimental results from IIT were verified by comparing the results from the conventional methods such as uniaxial tensile test for tensile properties, mechanical saw-cutting and hole-drilling methods for residual stress, and CTOD test for fracture toughness. In particular, the applications of IIT in small scale materials and localized sections of the pressure vessel and pipeline in-use and in-fields are presented.

Application of Nondestructive Instrumented Indentation Technique in Small-Scale Testing of Pressure Vessel and Piping Systems

2008 ◽  
Author(s):  
Kyung-Woo Lee ◽  
Kug-Hwan Kim ◽  
Kwang-Ho Kim ◽  
Young-Hwan Choi ◽  
Hae-Dong Chung ◽  
...  
Keyword(s):  
Residual Stress ◽  
Nondestructive Method ◽  
Small Scale ◽  
Specimen Preparation ◽  
Instrumented Indentation ◽  
Destructive Testing ◽  
Indentation Technique ◽  
Piping Systems ◽  
Testing Techniques ◽  
Hardness Model

Most small-scale testing techniques are essentially scaled-down versions of conventional testing techniques: they use specimens of similar geometry applied in a similar manner to estimate properties equivalent to those obtained for larger specimens. However, using these techniques for safety assessment of structures and piping systems requires general agreement about the techniques and validation of their results. In addition, these techniques all require destructive testing. In this study we adopt a new nondestructive method to measure the mechanical properties using the instrumented indentation technique. This technique can be applied directly in small-scale and localized sections because of its high spatial resolution. It also has the significant advantage of simplicity of specimen preparation and experimental procedure. During instrumented indentation testing, the load and penetration depth of an indenter tip driven into the sample are monitored, and material properties such as strength, fracture toughness and residual stress are evaluated from this information: the tensile properties by defining a representative stress and strain underneath a spherical indenter; the residual stress values near weldments by using the stress-insensitive contact hardness model.

Assessment of Residual Stress and Determination of Stress Directionality by Instrumented Indentation Technique

2007 ◽  
Author(s):  
Dongil Kwon ◽  
Min-Jae Choi ◽  
Kug-Hwan Kim ◽  
Kyung-Woo Lee ◽  
Kwang-Ho Kim
Keyword(s):  
Residual Stress ◽  
Stress Measurement ◽  
Quantitative Relation ◽  
Instrumented Indentation ◽  
Promising Alternative ◽  
Target Region ◽  
Indentation Technique ◽  
Conventional Tests ◽  
Depth Curve ◽  
Knoop Indenter

The instrumented indentation technique has taken the limelight as a promising alternative to conventional residual stress measurement methods for welds with rapid microstructural gradients because of its easy and nondestructive testing procedure. The technique is based on the key concept that the deviatoric-stress part of residual stress affects the indentation load-depth curve. By analyzing the difference between the residual stress-induced curve and residual stress-free curve, the quantitative residual stress of the target region can be evaluated. To determine the stress-free curve of the target region, we take into consideration microstructural changes that accommodate strength differences. In addition, we determine the ratio of the non-equibiaxial residual stress by using an asymmetric Knoop indenter, which has an elongated four-sided pyramidal geometry. We find that the load-depth curve is changed on penetration direction of the long diagonal for Knoop indenter, and derive a quantitative relation between the stress ratio and the load difference through both theoretical analysis and experiments. Finally, indentation tests and conventional tests were performed on the welded zone to verify the applicability of the technique. The estimated residual stress values obtained from instrumented indentation technique agreed well with those from conventional tests.

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