708 Wear Characteristics of Diamond Tool in Cutting of Al-17mass%Si Alloy

. In this paper three uniformly arraying patterns (GD, CC and UR) and one non-uniformly arraying pattern (NUR) of diamond grits are used to fabricate the mono-layer brazed diamond grinding tools. The wear characteristics of those grinding tools are compared. It is found that NUR tool wears faster than other uniformly arrayed tools in the wet grinding. The protrusion of diamond grits on NUR tool is much lower than that on GD, CC and UR tool after 20 h of wet grinding. By tracking one diamond grit’ wear processes on CC and NUR tools in the dry grinding respectively, it is found that the diamond grit on NUR tool is worn with the form of macro-fracture firstly, then is polished with large flattened area. However, the wear of diamond grit on CC tool keeps in a form of micro-fracture and a slow wear rate.

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A Novel Tool Wear Measurement Method in Ultra-Precision Raster Milling

Key Engineering Materials ◽

10.4028/www.scientific.net/kem.679.123 ◽

2016 ◽

Vol 679 ◽

pp. 123-127 ◽

Cited By ~ 1

Author(s):

Guo Qing Zhang ◽

Suet To

Keyword(s):

Tool Wear ◽

Cutting Tool ◽

Diamond Tool ◽

Experimental Result ◽

Chip Surface ◽

Wear Characteristics ◽

The Past ◽

Wear Measurement ◽

Ultra Precision ◽

Groove Cutting

Tool wear measurement has drawn a significant of attention in the past decades. However, no research has been found on the investigation of tool wear measurement in ultra-precision raster milling (UPRM) process since it is a relative complex cutting process. In the present study, tool wear characteristics were identified by using cutting chip morphologies and a groove cutting. Tool wear investigation using cutting chips is effective because diamond tool wear characteristics can be directly imprinted on the cutting chip surface. Through the inspection of chip surfaces, the profile and location of the tool fracture can be identified. Also, through the groove cutting, the cutting edge retreat due to the tool flank wear can be identified. In this research, a mathematical model was established to calculate the tool retreat. The experimental result shows that the proposed tool wear investigation method is an effective method.

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Wear characteristics of V shape diamond tool for micro prism pattern with Al alloys

Transactions of Nonferrous Metals Society of China ◽

10.1016/s1003-6326(12)61802-0 ◽

2012 ◽

Vol 22 ◽

pp. s769-s774 ◽

Cited By ~ 7

Author(s):

Eun-Suk PARK ◽

Tae-Jin JE ◽

Hwan-Jin CHOI ◽

Eun-Chae JEON ◽

Myung-Chang KANG

Keyword(s):

Diamond Tool ◽

Al Alloys ◽

Wear Characteristics

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Wear Characteristics of Various Diamond Tools in Cutting of Tungsten Carbide

Advanced Materials Research ◽

10.4028/www.scientific.net/amr.325.153 ◽

2011 ◽

Vol 325 ◽

pp. 153-158 ◽

Cited By ~ 1

Author(s):

Akihiko Kubo ◽

Yasushi Mochida ◽

Junichi Tamaki ◽

Katsuko Harano ◽

Hitoshi Sumiya ◽

...

Keyword(s):

Wear Resistance ◽

Tungsten Carbide ◽

Vapour Deposition ◽

Diamond Tool ◽

Chemical Vapour ◽

Polycrystalline Diamond ◽

Wear Characteristics ◽

Diamond Tools ◽

Flank Face ◽

Monocrystalline Diamond

Face cutting of tungsten carbide was conducted using two monocrystalline diamond tools and three polycrystalline diamond tools to investigate the wear characteristics in terms of the crystal structure and composition of the diamond. It was found that the wear of the monocrystalline diamond tool depends on the crystal planes that form the rake face and flank face of the cutting tool, and a cleavage fracture occurs when the cutting force acts as a shear force on the (111) crystal plane. The binderless nano-polycrystalline diamond tool exhibits excellent wear resistance beyond those of the sintered polycrystalline diamond tool and chemical vapour deposition polycrystalline diamond tool, as well as better wear resistance than the monocrystalline diamond tool.

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Wear Characteristics of Single Crystal Diamond Tool

CIRP Annals ◽

10.1016/s0007-8506(07)61293-1 ◽

1980 ◽

Vol 29 (1) ◽

pp. 47-52 ◽

Cited By ~ 40

Author(s):

R. Wada ◽

H. Kodama ◽

K. Nakamura ◽

Y. Mizutani ◽

Y. Shimura ◽

...

Keyword(s):

Single Crystal ◽

Diamond Tool ◽

Wear Characteristics ◽

Single Crystal Diamond ◽

Single Crystal Diamond Tool

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Dry Sliding Wear Characteristics of AISI440C Martensitic Stainless Steel

International Conference on Advances in Engineering and Technology (ICAET'2014) March 29-30, 2014 Singapore ◽

10.15242/iie.e0314169 ◽

2014 ◽

Keyword(s):

Stainless Steel ◽

Sliding Wear ◽

Martensitic Stainless Steel ◽

Dry Sliding Wear ◽

Dry Sliding ◽

Wear Characteristics

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The use of high-resolution methods of research in the design of the diamond-matrix interface to increase the durability of the diamond tool

Industrial laboratory Diagnostics of materials ◽

10.26896/1028-6861-2020-86-6-62-71 ◽

2020 ◽

Vol 86 (6) ◽

pp. 62-71

Author(s):

P. P. Sharin ◽

S. P. Yakovleva ◽

M. P. Akimova ◽

V. I. Popov

Keyword(s):

High Resolution ◽

Diamond Tool ◽

Diamond Surface ◽

Matrix Interface ◽

Reaction Products ◽

Diamond Tools ◽

Functional Composites ◽

Mechanical Adhesion ◽

Carbide Matrix ◽

Diamond Retention

The results of studying fundamental and applied problems regarding the formation of boundary layers between diamond and carbide matrix are presented with the goal to develop a highly resistant diamond tool. The new approaches to the synthesis of diamond-carbide materials combining diamond metallization and sintering in a single-stage technology are presented. The developed technology eliminates the re-heating of a metallized coatings which results in their destruction and enhanced graphitization of diamond (these phenomena restrict using metallization procedure to improve diamond retention and synthesis of high-functional composites for diamond tools). The goal of the study is analysis the structural and phase state of the «diamond – carbide matrix» interface in a diamond tool obtained by the new technology and the main factors determining the level of diamond retention in the presence of a metallized coating. Unique opportunities provided by modern high-resolution methods of research were used in the study. The elemental composition and morphological features of the diamond-matrix interface were studied using the methods of scanning electron microscopy, atomic force microscopy, X-ray microanalysis and Raman spectroscopy. Identification of the reaction products, including non-diamond carbon was performed. It is shown that the introduction of the powder-metallizer significantly modified the contact boundaries and provide conditions for improving the chemical and mechanical adhesion of the diamond-matrix system. The formation of the well-developed nano- and sub-microscale roughness of the diamond surface and dense filling of the existing voids with nanoscale layers of metal-infiltrate was revealed. The multilevel organization of highly structured elements of the transition zone with the minimal graphitization ensured the monolithic character and strength of the diamond-matrix bond. Comparative service tests of preproduction and control samples of diamond dressers proved the efficiency of developed hybrid technology (the specific performance of diamond tools increased by 39 – 45%). New fundamental and applied results have been obtained in the field of studying interface zones in crystalline multiphase systems that can be used to regulate adhesion phenomena at the interphase boundaries and develop highly efficient composite materials.

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