Computer simulation of the injection mold cavity filling process

Polimery ◽  
2002 ◽  
Vol 47 (02) ◽  
pp. 122-129 ◽  
Author(s):  
ELZBIETA BOCIAGA
2013 ◽  
Vol 739 ◽  
pp. 233-237 ◽  
Author(s):  
Vladimir Kulik ◽  
Ján Pasko ◽  
Stefan Gaspar

The paper deals with the dependence of mold temperature on its cavity filling time for the production of lightweight profile applying the technology of extrusion into a mold. The introductory part is a brief theoretical analysis of the extrusion technology, viscosity of the melt and the nature of mold tempering. The following parts of this paper deal with the methodology of carrying out of experiments, analysis of the mold cavity filling process and determination of the dependence of mold temperature on its cavity filling time, which have been obtained based on a computer simulation and from a real manufacturing process.


2003 ◽  
Vol 137 (1-3) ◽  
pp. 74-77 ◽  
Author(s):  
Bing-yan Jiang ◽  
Jue Zhong ◽  
Bai-yun Huang ◽  
Xuan-hui Qu ◽  
Yi-min Li

2007 ◽  
Vol 46 (7) ◽  
pp. 721-727 ◽  
Author(s):  
J. Primo Benitez-Rangel ◽  
A. Domínguez-González ◽  
G. Herrera-Ruiz ◽  
M. Delgado-Rosas

2014 ◽  
Vol 1061-1062 ◽  
pp. 465-470 ◽  
Author(s):  
Bin Xu ◽  
Zhi Yuan Rui

The gating system of an injection mold for car bumper was studied. A design optimization scheme is proposed to optimize both the number and locations of the gates by analyzing the filling process, in order to reduce the part war page and weld line, numerical simulation of injection mold filling process is combined with the design optimization method to find the optimum number of gates and their locations to achieve balanced f low and less weld lines while satisfying the limit of injection pressure. Moldflow software was applied to make analysis and comparison of various gating system in terms of their filling time, injection pressure and clamp force, weld line and distribution of air traps, and an optimized gating system was obtained. The result shows that this method can effectively reduce costs, shorten development cycle and improve the efficiency of molding design.


2013 ◽  
Vol 561 ◽  
pp. 196-200
Author(s):  
Yu Guang Gong ◽  
Zhi Wen Zong ◽  
Ying Yu ◽  
Bai Yuan Lv

Coated crosstie products and counter mold components are created in 3-D model using Inventor software, preparing for CAE analysis. By using Moldflow software , to determine products gate location, filling, packing, cooling, push-out processing, as well as the injection process conditions optimization of simulation analysis to find possible defects, modify and optimize the design, determine the best processing parameters and conditions. Binding using Ansys11.0 software to analyze rail sleeper mold cavity deformation, structure stress, get distribution of property of von Mises stress and displacement vector sum, in the mold cavity on the contact surface. By changing the cavity wall thickness, and other factors to improve the force which it is subjected, providing references to structure optimization of injection mold design. It has been proven that in collaborative application of these three softwares, the design of the injection mold is a very efficient and easy.


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