scholarly journals Experimental determination of the void volume fraction for S235JR steel at failure in the range of high stress triaxialities

2017 ◽  
Vol 62 (1) ◽  
pp. 167-172 ◽  
Author(s):  
P. G. Kossakowski

Abstract This paper is concerned with the critical void volume fraction fF representing the size of microdefects in a material at the time of failure. The parameter is one of the constants of the Gurson-Tvergaard-Needleman (GTN) material model that need to be determined while modelling material failure processes. In this paper, an original experimental method is proposed to determine the values of fF. The material studied was S235JR steel. After tensile tests, the void volume fraction was measured at the fracture surface using an advanced technique of quantitative image analysis The material was subjected to high initial stress triaxialities T0 ranging from 0.556 to 1.345. The failure processes in S235JR steel were analysed taking into account the influence of the state of stress.

2012 ◽  
Vol 58 (3) ◽  
pp. 293-308 ◽  
Author(s):  
P.G. Kossakowski

Abstract The paper discusses the influence of the initial parameters on the strength parameters of S235JR steel at low stress triaxiality. The analysis was performed using the Gurson-Tvergaard-Needleman (GTN) material model, which takes into consideration the material structure. The initial material porosity was defined as the void volume fraction f0. The fully dense material without pores was assumed and the typical and maximum values of porosity were considered for S235JR steel in order to analyse the porosity effect. The strength analysis of S235JR steel was performed basing on the force-elongation curves obtained experimentally and during numerical simulations. Taking into consideration the results obtained, the average values of the initial void volume fraction f0 = 0.001 for S235JR steel is recommended to use in a common engineering calculations for elements operating at low stress triaxiality. In order to obtain more conservative results, the maximum values of f0 = 0.0024 may be used.


2018 ◽  
Vol 64 (1) ◽  
pp. 101-115 ◽  
Author(s):  
P. G. Kossakowski

Abstract This paper deals with problems of failure mechanisms of S235JR structural steel. One of the fundamental parameters of the Gurson-Tvergaard-Needleman damage mechanics-based material model is considered in order to describe the behaviour of the material at the plastic range. The analysis was performed on the void volume fraction fF determined at failure of S235JR steel. The case of low initial stress triaxiality η = 1/3 was taken into consideration. Different from the most popular methods such as curve-fitting, the experimental method based on the digital image analysis of the fracture surface of S235JR steel is proposed in order to determine the critical parameter fF.


Author(s):  
M Hadj Miloud ◽  
A Imad ◽  
N Benseddiq ◽  
B Bachir Bouiadjra ◽  
A Bounif ◽  
...  

Gurson–Tvergaard–Needleman model is widely used to describe the three stages of ductile tearing: nucleation, growth and the coalescence of micro-voids. The aim of this article is to study the relationship between volume fraction of voids and the fracture strain ɛf. The effects of the volume fraction of nucleation, fN, and the critical volume fraction, fc, were analysed. These parameters play crucial roles in the process of ductile damage. A phenomenological analysis is carried out to study the relationship between the different void volume parameters and the fracture strain ɛf. A method is proposed for the determination of fN and fc, knowing the experimental fracture strain ɛf. The experimental parameters are extracted from the load–diametric contraction curve of an axisymmetric notched tensile bar test AN2.


Author(s):  
Zijie Song ◽  
Zhiqiang Hu

The NVA mild steel is a commonly used material in shipbuilding, which possesses good ductility character. However, the description of ductile fracture process for NVA steel in numerical simulation is still a challenging task. A new method to predict the critical void volume fraction fc of Gurson-Tvergaard-Needleman (GTN) model is introduced in this paper. GTN-model is one of the well-known micromechanical models for ductile fracture. The traditional plasticity theory assumes that the plastic volume is incompressible and that the yield of the material is independent of the hydrostatic stress, whereas the yield surface of the GTN-model takes the effect of the macroscopic hydrostatic stress into account. The yield surface is reduced with the increase of the void volume fraction, which can reflect the deterioration characteristics of the material with development of damage during the deformation process. Therefore, GTN-model is a promising mathematical model for describing the ductile fracture process of the ship structures during accidental scenarios of collision and grounding. The traditional way to determine fc of GTN-model is using the inverse method directly, which has a high degree of uncertainty. A new method based on Hill, and Bressan & Williams’s assumptions proposed in this paper solve this problem effectively. Besides, the combined of Voce and Swift constitutive model is used to describe the mechanical property of the NVA material. Furthermore, numerical simulations were also conducted with code LS_DYNA by developing the user-defined subroutine. It is found that the model can predict the structural damage quite accurately, which proves its feasibility of being applied in the research of structural responses in ship collision and grounding accidents.


2010 ◽  
Vol 44-47 ◽  
pp. 2656-2660
Author(s):  
Zeng Tao Chen ◽  
Rahul Datta

We propose a new critical void volume fraction (fc) criterion that identifies the onset of void coalescence based on the stress state of the material as compared to the definition of the phenomenological criterion by Tvergaard and Needleman [1], where void coalescence is predicted based merely on a constant value for critical void volume fraction. The new fc criterion is obtained using the finite element analysis of the unit cell model of clustered voids. Validation of this new criterion is done by implementing the new coalescence criterion into the Gurson-Tvergaard-Needleman (GTN) [1-3] model and simulating the ductile fracture experiment of a series of angularly notched sheet samples of dual phase (DP), advanced high strength steels (AHSS). A methodology has been devised to construct a stress triaxiality-based void coalescence criterion. Validation of the methodology has been performed using tensile tests of angularly notched samples of DP490 AHSS. Experimental data is compared with FE simulations in order to verify the dependency of void coalescence on stress triaxiality.


2012 ◽  
Vol 06 ◽  
pp. 257-262
Author(s):  
Junhang Guo ◽  
Ri-ichi Murakami ◽  
Shengdun Zhao

Ductile fracture has been a hot topic for a long time for its importance to mechanical design in evaluating the risk of failure. In this paper, the A5052BD-H14's ductile fracture is studied using a new constitutive equation based on the continuum damage mechanics. A novel full-implicit stress integration algorithm is developed based on Rousselier's damage model and implemented into finite element analysis (FEA) models by the ABAQUS/Explicit using the user material subroutine. The tensile tests of A5052BD-H14 with notch were taken and the load-displacement curves were recorded. By simulations, the evolutions of the void volume fraction are obtained and can be used as calibration for the critical void volume fraction. The validity of the damage model and the proposed stress integration algorithm are verified by comparing the experimental results and the simulation results. Further, by using the critical void volume fraction and element deletion, the simulation results show that this method is reliable, and can be used to predict the fracture of metals.


2019 ◽  
Vol 18 (4) ◽  
pp. 444-456
Author(s):  
Zijie Song ◽  
Zhiqiang Hu ◽  
Jonas W. Ringsberg

Abstract NVA mild steel is a commonly used material in the shipbuilding industry. An accurate model for description of this material’s ductile fracture behaviour in numerical simulation is still a challenging task. In this paper, a new method for predicting the critical void volume fraction fc in the Guson-Tvergaard-Needleman (GTN) model is introduced to describe the ductile fracture behaviour of NVA shipbuilding mild steel during ship collision and grounding scenarios. Most of the previous methods for determination of the parameter fc use a converse method, which determines the values of the parameters through comparisons between experimental results and numerical simulation results but with high uncertainty. A new method is proposed based on the Hill, Bressan, and Williams hypothesis, which reduces the uncertainty to a satisfying extent. To accurately describe the stress-strain relationship of materials before and after necking, a combination of the Voce and Swift models is used to describe the material properties of NVA mild steel. A user-defined material subroutine has been developed to enable the application of the new parameter determination method and its implementation in the finite element software LS-DYNA. It is observed that the model can accurately describe structural damage by comparing the numerical simulation results with those of experiments; thus, the results demonstrate the model’s capacity for structural response prediction in ship collision and grounding scenario simulations


2016 ◽  
Vol 08 (01) ◽  
pp. 1650009 ◽  
Author(s):  
Celal Soyarslan ◽  
Ismail Cem Turtuk ◽  
Babur Deliktas ◽  
Swantje Bargmann

Within a continuum approximation, we present a thermomechanical finite strain plasticity model which incorporates the blended effects of micro-heterogeneities in the form of micro-cracks and micro-voids. The former accounts for cleavage-type of damage without any volume change whereas the latter is a consequence of plastic void growth. Limiting ourselves to isotropy, for cleavage damage a scalar damage variable [Formula: see text] is incorporated. Its conjugate variable, the elastic energy release rate, and evolution law follow the formal steps of thermodynamics of internal variables requiring postulation of an appropriate damage dissipation potential. The growth of void volume fraction [Formula: see text] is incorporated using a Gurson-type porous plastic potential postulated at the effective stress space following continuum damage mechanics principles. Since the growth of micro-voids is driven by dislocation motion around voids the dissipative effects corresponding to the void growth are encapsulated in the plastic flow. Thus, the void volume fraction is used as a dependent variable using the conservation of mass. The predictive capability of the model is tested through uniaxial tensile tests at various temperatures [Formula: see text]C, [Formula: see text]C]. It is shown, via fracture energy plots, that temperature driven ductile-brittle transition in fracture mode is well captured. With an observed ductile-brittle transition temperature around [Formula: see text]C, at lower temperatures fracture is brittle dominated by [Formula: see text] whereas at higher temperatures it is ductile dominated by [Formula: see text].


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