The Need for Rapidly Solidified Powder Metallurgy Aluminum Alloys for Aerospace Applications

2008 ◽  
pp. 7-7-32 ◽  
Author(s):  
WE Quist ◽  
RE Lewis
Author(s):  
R. J. Kar ◽  
T. P. McHale ◽  
R. T. Kessler

Low-density and high strength-type rapidly solidified (RST) aluminum alloys offer promise for structural aerospace applications. At Northrop, as part of a continuing program to establish structure-property relationships in advanced materials, detailed transmission electron microscopy (TEM)/scanning transmission electron microscopy (STEM) of candidate RST aluminum-lithium (Al-Li) and high strength (7XXX-type) aluminum-copper-magnesium-zinc (Al-Cu-Mg-Zn) alloys is routinely performed. This paper describes typical microstructural features that we have observed in these alloys.Figure 1 illustrates the microstructure of an inert-gas atomized RST Al-Li-Cu-Mg-Zr alloy. Frequently the grain boundaries are decorated with continuous or semi-continuous stringers of oxide that are relatively opaque to the incident electron beam. These have been identified to be Al-,Mg-, and Li- containing oxides present on powder particle surfaces prior to consolidation, and which have not been adequately broken up and dispersed by post-consolidation processing. The microstructures of these alloys are generally characterized by unrecystallized grains and equiaxed sub-grains pinned by fine (0.2μm) precipitates. These have been identified to be Al3Zr dispersoids using a combination of selected area diffraction/energy-dispersive x-ray (SAD/EDX) methods.


2003 ◽  
Vol 426-432 ◽  
pp. 411-416 ◽  
Author(s):  
P.Y. Li ◽  
Hyung Ju Yu ◽  
Sheng Long Dai ◽  
D.B. Liu ◽  
S.C. Chai ◽  
...  

1985 ◽  
Vol 58 ◽  
Author(s):  
A. Brown ◽  
D. Raybould

ABSTRACTIn recent years, interest in high temperature aluminum alloys has increased. However, nearly all the data available is for simple extrusions. This paper looks at the properties of sheet made from a rapidly solidified Al-10Fe-2.5V-2Si alloy. The sheet is made by direct forging followed by hot rolling, this is readily scalable, so allowing the production of large sheet. The room temperature strength and fracture toughness of the sheet are comparable to those of 2014-T6. The high temperature strength, specific stiffness and corrosion resistance are excellent. Recently, improved thermomechanical processing and new alloys have allowed higher strengths and fracture toughness values to be obtained.


1989 ◽  
Vol 39 (11) ◽  
pp. 850-862
Author(s):  
Kazuhisa SHIBUE

Author(s):  
Will Judge ◽  
Georges Kipouros

The production of aluminum alloys through powder metallurgy (PM) processes allows for the manufacture of net- or near-net-shape components in a cost-effective and sustainable manner. The high reactivity of aluminum metal, however, complicates PM processing, and special attention must be given to certain steps during production, particularly sintering. PM processing conditions strongly affect the structure and porosity of aluminum PM alloys, which ultimately determine their material properties and performance. In this article, the fundamental aspects of the commercial production of aluminum PM alloys are presented, along with the effects of production conditions on the structure and porosity of aluminum PM alloys. The properties and performance of aluminum PM alloys are then analyzed and interpreted with respect to their structure and porosity.


2019 ◽  
Vol 72 (10) ◽  
pp. 2623-2630
Author(s):  
G. M. Owolabi ◽  
M. Thom ◽  
O. O. Ajide ◽  
N. Kumar ◽  
A. G. Odeshi ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document