Processing of silicon carbide ceramics using chemically modified polycarbosilanes

Chemically modified polycarbosilane (PC) which contains Si–Al–C–O component, PCOAl, was synthesized using PC and aluminum triisopropoxide. Ceramic yield was greatly improved through the modification of PC with a metal alkoxide. The phase transformation behavior and microstructure development of silicon carbide (SiC) were studied on β–SiC powders coated with chemically modified PC. The β-α phase transformation of SiC was enhanced by the coating of chemically modified PC on β–SiC powder. A unique microstructure with submicron-sized plate-like grains was developed, since the fine a phase produced at low temperature served as a nucleation site for the β-α phase transformation of SiC.