Microstructure and properties of bilayer-graded Al-matrix composites by one-step pressureless infiltration of B4C/rice-husk ash preforms

2016 ◽  
Vol 1820 ◽  
Author(s):  
Amin Bahrami ◽  
Martin I. Pech-Canul ◽  
Carlos A. Gutiérrez ◽  
Niloofar Soltani

ABSTRACTThe quantitative effect of the following parameters on the one single step pressureless infiltration characteristics of bilayer B4Cp/rice-husk ash (RHA) porous preforms by aluminum alloys was investigated using the Taguchi method and analysis of variance (ANOVA): infiltration temperature and time, B4C particle size, RHA percentage, percentage porosity in the preforms, and magnesium content in the alloy. The contributions of each of the parameters to the retained porosity, hardness and modulus of elasticity of the resulting bilayer composites were determined. The parameters that most significantly impact the modulus of elasticity (E) of the resulting composites are chemical composition of Al alloy followed by porosity of preforms and B4C particle size. Their relative contributions to the variance in the values of modulus of elasticity are 25.7, 22.48 and 18.44 %, respectively. Verification tests conducted using the established optimum parameters show a good agreement with those of projected values.

Author(s):  
Md. Rahat Hossain ◽  
Md. Hasan Ali ◽  
Md. Al Amin ◽  
Md. Golam Kibria ◽  
Md. Shafiul Ferdous

Aluminium matrix composites (AMCs) used extensively in various engineering fields due to their exceptional mechanical properties. In this present study, aluminium matrix composites (AMCs) such as aluminium alloy (A356) reinforced with rice husk ash particles (RHA) are made to explore the possibilities of reinforcing aluminium alloy. The stir casting method was applied to produce aluminium alloy (A356) reinforced with various amounts of (2%, 4%, and 6%) rice husk ash (RHA) particles. Physical treatment was carried out before the rice husk ash manufacturing process. The effect of mechanical strength of the fabricated hybrid composite was investigated. Therefore, impact test, tensile stress, compressive stress, and some other tests were carried out to analyse the mechanical properties. From the experimental results, it was found that maximum tensile, and compressive stress were found at 6% rice husk ash (RHA) and aluminium matrix composites (AMCs). In future, the optimum percentages of rice husk ash (RHA) to fabricate the hybrid composites will be determined. Also, simulation by finite element method (FEM) will be applied for further investigation.


2020 ◽  
Vol 17 (3(Suppl.)) ◽  
pp. 0953
Author(s):  
Medhat Mostafa ◽  
Hamdy Salah ◽  
Amro B. Saddek ◽  
Nabila Shehata

The objective of the study is developing a procedure for production and characterization of rice husk ash (RHA). The effects of rice husk (RH) amount, burning/cooling conditions combined with stirring on producing of RHA with amorphous silica, highest SiO2, lowest loss on ignition (LOI), uniform particle shape distribution and nano structured size have been studied. It is concluded that the best amount is 20 g RH in 125 ml evaporating dish Porcelain with burning for 2 h at temperature 700 °C combined with cooling three times during burning to produce RHA with amorphous silica, SiO2 90.78% and LOI 1.73%. On the other hand, cooling and stirring times affect the variation of nano structured size and particle shape distribution. However, no crystalline phases were found in RHA in all cases. Results proved that the Attritor ball mill was more suitable than vibration disk mill for pulverizing nano structured RHA with 50% of particle size (D50) lower than 45 mm and 99 % of particle size (D99) lower than 144 mm to nanosized RHA with D50 lower than 36 nm and D99 lower than 57 nm by grinding time 8.16 min to every 1 g RHA without changes in morphousity of silica.


2010 ◽  
Vol 24 (11) ◽  
pp. 2145-2150 ◽  
Author(s):  
Alireza Naji Givi ◽  
Suraya Abdul Rashid ◽  
Farah Nora A. Aziz ◽  
Mohamad Amran Mohd Salleh

2007 ◽  
Vol 18-19 ◽  
pp. 43-48 ◽  
Author(s):  
J.O. Osarenmwinda ◽  
J.C. Nwachukwu

The purpose of this study was to determine the effect of particle size on the mechanical properties (Modulus of Elasticity, Modulus of Rupture, and Internal Bond) and physical properties (thickness swelling and water absorption) of rice husk particleboard. The particle sizes used were 1.0mm, 1.18mm, 2mm, 2.36mm and 2.80mm. Each was mixed with a constant resin (urea formaldehyde) concentration of 20% of oven dry weight of rice husk particles. The results showed that as the particle size increased, the particleboard’s mechanical and physical properties decreased. For example, the modulus of elasticity, modulus of rupture, internal bond, thickness swelling and water absorption for 1.0mm particle size particleboard were 1590N/mm2, 11.11N/mm2, 0.28N/mm2,10.90% and 38.53% respectively, while for 2.8mm particle size they were 1958N/mm2,14.2N/mm2, 0.44N/mm2, 11.51% and 47.21% respectively. Overall results showed that particleboard made from rice husk exceed the EN standard for modulus of elasticity, modulus of rupture, internal bond. However, thickness swelling values were poor. Hence, the smaller the particle size the better the properties of the particleboard.


2018 ◽  
Vol 16 ◽  
Author(s):  
Siti Asmahani Saad ◽  
Nasir Shafiq ◽  
Maisarah Ali

Rice husk ash (RHA) contains high amount of amorphous silica that is ubiquitous in the pozzolanic reaction of SCM in concrete. However, usage of conventional RHA is currently unfavourable in concrete industry due to its properties inconsistency. In this regard, improvement on the RHA properties by introduction of thermochemical pre-treatment prior to burning procedure is seen as an excellent way to reach the goal. In this paper, raw rice husk was pre-treated using 0.1N hydrochloric acid (HCl) and heated at 80oC. It was then mechanically activated by high energy planetary ball mill for 15 minutes at speed of 300rpmand ball-to-powder ratio (BPR) of 15:1. The chemical composition, mineralogical properties, particle size analysis, specific surface area as well as microstructure properties of ultrafine treated rice husk ash (UFTRHA) were determined accordingly. As for amorphous silica content of the optimum sample was recorded as 98.60% incinerated at 600oC with four hours of pre-treatment soaking duration. In terms of particle size and specific surface, it was also observed that, burning temperature of 600oC, pre-treated at four hours were recorded to produce finest size of UFTRHA where d(0.1), d(0.5) and d(0.9) were obtained as 1.416?m, 4.364 ?m and 14.043 ?m respectively. Largest specific surface area value was obtained at 219.58 m2/g with the similar pre-treatment conditions. Meanwhile, the strength activity of UFTRHA from the optimum pre-treatment process was measured by testing the compressive strength of mortars. The highest compression value obtained was 50.17MPa with 3% UFTRHA replacement at 28 days.


Sign in / Sign up

Export Citation Format

Share Document