scholarly journals Determination of the heat transfer coefficient of a rotary film evaporator with a heating film-forming element

Author(s):  
Andrii Zahorulko ◽  
Aleksey Zagorulko ◽  
Oleksander Cherevko ◽  
Olena Dromenko ◽  
Alla Solomon ◽  
...  

A model of a rotary film evaporator with a film-forming element with a reflective heated surface has been developed. This will allow stabilizing the hydraulic movement of the cut wave flow due to the reflective surface of the geometric shape for the forced direction of the cut raw material to the heating surface. Autonomous heating of the reflective surface additionally provides a temperature effect in the conditions of movement of particles of raw materials after cutting. The analysis of the experimental and theoretical parameters of heat transfer made it possible to substantiate the criterion equation for determining the heat transfer coefficient of an evaporator with the proposed film-forming element and a reflective heated surface for calculating the coefficient from the working surface to the raw material. The resulting equation takes into account the influence of the vertical component of the motion of the raw material film, centrifugal movement during the rotation of the film-forming element, mixing of the boiling film of the raw material with steam bubbles, and the geometric characteristics of the film-forming blade on the hydrodynamic flow of the raw material. The calculation of the rotary-film evaporator was carried out using the criterion equation and the obtained useful heat exchange surface – 0.75 m2. The specific metal consumption in a rotary film evaporator with a film-forming element having a reflective surface is 57 kg/m2, compared to the vacuum evaporator traditionally used in canning industries (410 kg/m2), which is 7.1 times less. The duration of the temperature effect on the raw material is also reduced: a rotary film evaporator – 200 s and 3600 s in a traditional apparatus. The data obtained will be useful for the design of rotary-film devices of different geometric parameters using articulated blades with a reflective plate.

2021 ◽  
Vol 4 (3(60)) ◽  
pp. 42-45
Author(s):  
Aleksey Zagorulko ◽  
Andrii Zahorulko ◽  
Maksym Serik ◽  
Vyacheslav Оnishchenko ◽  
Alexander Postadzhiev

The object of research is the process of concentrating fruit and vegetable purees in an improved rotary film evaporator. The existing hardware design of traditional processes for processing fruits and vegetables, as a rule, is not unified enough, inconvenient in operation and is designed for high productivity. Concentration of fruit and vegetable purees occurs mainly in vacuum evaporators of periodic and continuous operation at a temperature of 60–80 °C under vacuum, which allows them to significantly preserve their nutritional value. But the duration of the process remains very significant (in devices of periodic action up to 75–90 minutes). One of the most problematic areas in the concentration of fruit and vegetable raw materials is significant losses of biologically active substances. At the same time, an important indicator of the quality of the process of concentrating pasty fruit and vegetable pastes is the value of the heat transfer coefficient, which characterizes the efficiency of the heat transfer method and the design features of the mixing device, taking into account the thermophysical characteristics of the product. To create conditions for conducting research to determine the heat transfer coefficient, it is necessary to use instrumentation with precise regulation of the necessary technological parameters. To study the heat transfer coefficient when concentrating fruit and vegetable purees, an automatic installation of an improved rotary evaporator was designed. The improvement of the rotary film evaporator (RFE) is carried out due to the lower location of the separating space by installing a screw discharge of the paste and preheating the output puree with secondary steam. The experimental dependences of the heat transfer coefficient on the product flow rate make it possible to determine the rational values of the flow rate of the RFE feedstock at various values of the rotor shaft speed. It is found that the heat transfer coefficient is influenced to a large extent by the product consumption, and the rotor speed acts to a lesser extent, only the relative speed of fluid passage around the developed hinged blade changes. It is found that when the frequency changes from 0.3 to 1.7 s–1, an increase in the heat transfer coefficient by 1.45 times is observed, which is explained by a more intensive degree of mixing of the product by the blades.


Author(s):  
Emily J. Boyd ◽  
John W. McClintic ◽  
Kyle F. Chavez ◽  
David G. Bogard

Knowing the heat transfer coefficient augmentation is imperative to predicting film cooling performance on turbine components. In the past, heat transfer coefficient augmentation was generally measured at unit density ratio to keep measurements simple and uncertainty low. Some researchers have measured heat transfer coefficient augmentation while taking density ratio effects into account, but none have made direct temperature measurements of the wall and adiabatic wall to calculate hf/h0 at higher density ratios. This work presents results from measuring the heat transfer coefficient augmentation downstream of shaped holes with a 7° forward and lateral expansion at DR = 1.0, 1.2, and 1.5 on a flat plate using a constant heat flux surface. The results showed that the heat transfer coefficient augmentation was low while the jets were attached to the surface and increased when the jets started to separate. At DR = 1.0, hf/h0 was higher for a given blowing ratio than at DR = 1.2 and DR = 1.5. However, when velocity ratios are matched, better correspondence was found at the different density ratios. Surface contours of hf/h0 showed that the heat transfer was initially increased along the centerline of the jet, but was reduced along the centerline at distances farther downstream. The decrease along the centerline may be due to counter-rotating vortices sweeping warm air next to the heat flux plate toward the center of the jet, where they sweep upward and thicken the thermal boundary layer. This warming of the core of the coolant jet over the heated surface was confirmed with thermal field measurements.


Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 705
Author(s):  
Sylwia Hożejowska ◽  
Magdalena Piasecka

In this paper, the issue of flow boiling heat transfer in an annular minigap was discussed. The main aim of the paper was determining the boiling heat transfer coefficient at the HFE-649 fluid–heater contact during flow along an annular minigap. The essential element of the experimental stand was a test section vertically oriented with the minigap 2 mm wide. Thermocouples were used to measure the temperature of the heater and fluid at the inlet and the outlet to the minigap. The mathematical model assumed that the fluid flow was laminar and the steady–state heat transfer process was axisymmetric. The temperatures of the heated surface and of the flowing fluid were assumed to fulfill energy equations with adequate boundary conditions. The problem was solved by the Trefftz method. The local heat transfer coefficients at the fluid–test surface interface were calculated due to the third kind boundary condition at the saturated boiling. Graphs were used to illustrate: the measurement of the heater surface temperature, 2D temperature distributions in the pipe and fluid, and the heat transfer coefficient as a function of the distance from the minigap inlet. The measurement uncertainties and accuracy of the heat transfer coefficient determination were estimated.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Emily J. Boyd ◽  
John W. McClintic ◽  
Kyle F. Chavez ◽  
David G. Bogard

Knowing the heat transfer coefficient augmentation is imperative to predicting film cooling performance on turbine components. In the past, heat transfer coefficient augmentation was generally measured at unit density ratio to keep measurements simple and uncertainty low. Some researchers have measured heat transfer coefficient augmentation while taking density ratio effects into account, but none have made direct temperature measurements of the wall and adiabatic wall to calculate hf/h0 at higher density ratios. This work presents results from measuring the heat transfer coefficient augmentation downstream of shaped holes with a 7 deg forward and lateral expansion at DR = 1.0, 1.2, and 1.5 on a flat plate using a constant heat flux surface. The results showed that the heat transfer coefficient augmentation was low while the jets were attached to the surface and increased when the jets started to separate. At DR = 1.0, hf/h0 was higher for a given blowing ratio than at DR = 1.2 and DR = 1.5. However, when velocity ratios are matched, better correspondence was found at the different density ratios. Surface contours of hf/h0 showed that the heat transfer was initially increased along the centerline of the jet, but was reduced along the centerline at distances farther downstream. The decrease along the centerline may be due to counter-rotating vortices sweeping warm air next to the heat flux plate toward the center of the jet, where they sweep upward and thicken the thermal boundary layer. This warming of the core of the coolant jet over the heated surface was confirmed with thermal field measurements.


Author(s):  
X. Li ◽  
J. L. Gaddis ◽  
T. Wang

Closed loop steam has been chosen for cooling airfoils in heavy frame Advanced Turbine Systems (ATS) to improve efficiency. Enhanced cooling by the use of mist is considered to have potential to augment cooling by internal steam alone. Water droplets generally less than 10μm are added to 1.3 bar steam and injected through a row of four discrete round jets onto a heated surface. The Reynolds number is varied from 7500 to 22500 and the heat flux varied from 3.3 to 13.4 kW/m2. The mist increases the heat transfer coefficient along the stagnation line and downstream wanes in about 5 jet diameters. The heat transfer coefficient improves by 50 to 700 percent at the stagnation line for mist concentrations 0.75 to 3.5 percent by weight, depending on conditions. Off-axis maximum cooling occurs in most of the mist/steam flow but not in the steam-only flow. CFD simulation indicates that this off-axis cooling peak is caused by droplets’ interaction with the target walls.


Author(s):  
Tong-Bou Chang ◽  
Tsung-Han Lin ◽  
Jhong-Wei Huang

This study investigated the spray cooling heat transfer performance of Al2O3-water nanofluid given four different subcooling degrees (0 °C, 10 °C, 20 °C, and 30 °C). The results showed that the subcooled nanofluids were ranked in order of a reducing spray cooling heat transfer performance as follows: 20 °C, 10 °C, 0 °C, and 30 °C. On average, the heat transfer coefficient obtained using the nanofluid with 20 °C subcooling was around 8.3%, 8.6%, and 15.6% higher than that obtained with 10 °C, 0 °C, and 30 °C subcooling, respectively. However, the heat transfer performance decreased with an increasing spray operating time. The scanning electron microscopy observations showed that the reduction in the heat transfer coefficient was the result of a gradual increase in the thickness of the nano-adsorption layer on the heated surface as the spray operating time increased.


2019 ◽  
Vol 213 ◽  
pp. 02066 ◽  
Author(s):  
Magdalena Piasecka ◽  
Tomasz Musiał ◽  
Artur Piasecki

The paper focused on flow boiling heat transfer in an annular minigap. This gap of 1 mm width was created between the metal pipe with an enhanced surface contacting fluid and the external glass pipe positioned along the same axis. The heated element for the HFE-649 flowing in the minigap was a cartridge heater. Thermocouples were used to measure the temperature of the metal pipe in the contact surface with a fluid. The local values of the heat transfer coefficient for stationary state conditions were calculated using an one-dimensional method in which the multilayer cylindrical wall was assumed to be planar. The results were presented as a function of the heat transfer coefficient along the minigap length and as boiling curves, prepared for selected values of mass flow rate and five types of the enhanced heated surface and a smooth one. Observations indicated that the highest local values of heat transfer coefficient were obtained with using the enhanced surface produced by electromachining process (spark erosion) at the saturated boiling region. The boiling curves generated for two distances from the minigap inlet have similar plots without a drop in the temperature of the heated surface characteristic for nucleation hysteresis.


2019 ◽  
Vol 15 (11-12) ◽  
Author(s):  
Jitian Song ◽  
Hang Su ◽  
Wei Tian ◽  
Yening Wang ◽  
Yongxia Feng ◽  
...  

AbstractFresh fruit juice has a short storage period and it usually needs to be concentrated for shelf-life extension. Evaporation of fruit juice is an attractive method and vertical tube falling film evaporator is one of good choice. The main problem in the design of the evaporator is the reliable estimation of the heat transfer coefficient for all effects. In this paper, the effects of feed flow rate, evaporation temperature, temperature difference, and juice soluble solid content on heat transfer coefficient of a vertical falling film evaporator were investigated. The Bayesian treed Gaussian process model was used to identify the key variables affecting the heat transfer coefficient, which showed that evaporation temperature had the greatest influence on the sensitivity of heat transfer coefficient. It also demonstrated that complex interactions existed between the four operating parameters had a significant effect on the overall heat transfer coefficient.


TAPPI Journal ◽  
2015 ◽  
Vol 14 (7) ◽  
pp. 441-450
Author(s):  
HENRIK WALLMO, ◽  
ULF ANDERSSON ◽  
MATHIAS GOURDON ◽  
MARTIN WIMBY

Many of the pulp mill biorefinery concepts recently presented include removal of lignin from black liquor. In this work, the aim was to study how the change in liquor chemistry affected the evaporation of kraft black liquor when lignin was removed using the LignoBoost process. Lignin was removed from a softwood kraft black liquor and four different black liquors were studied: one reference black liquor (with no lignin extracted); two ligninlean black liquors with a lignin removal rate of 5.5% and 21%, respectively; and one liquor with maximum lignin removal of 60%. Evaporation tests were carried out at the research evaporator in Chalmers University of Technology. Studied parameters were liquor viscosity, boiling point rise, heat transfer coefficient, scaling propensity, changes in liquor chemical composition, and tube incrustation. It was found that the solubility limit for incrustation changed towards lower dry solids for the lignin-lean black liquors due to an increased salt content. The scaling obtained on the tubes was easily cleaned with thin liquor at 105°C. It was also shown that the liquor viscosity decreased exponentially with increased lignin outtake and hence, the heat transfer coefficient increased with increased lignin outtake. Long term tests, operated about 6 percentage dry solids units above the solubility limit for incrustation for all liquors, showed that the heat transfer coefficient increased from 650 W/m2K for the reference liquor to 1500 W/m2K for the liquor with highest lignin separation degree, 60%.


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