EFFECT OF THE GEOMETRY OF FILM COOLING HOLES ON HEAT TRANSFER COEFFICIENT IN CONDITION OF VARIOUS MAINSTREAM PRESSURE GRADIENTS

2009 ◽  
Author(s):  
Cun-liang Liu ◽  
Xiao-wei Zhang ◽  
Hui-ren Zhu ◽  
Guang-Chao Li ◽  
Du-chun Xu
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Pressure Gradients ◽  
Film Cooling Holes

scholarly journals Heat Transfer on a Film-Cooled Rotating Blade

1999 ◽  
Author(s):  
Vijay K. Garg
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Three Dimensional ◽  
Leading Edge ◽  
Tip Clearance ◽  
Navier Stokes ◽  
Film Cooling Effectiveness ◽  
Film Cooling Holes

A multi-block, three-dimensional Navier-Stokes code has been used to compute heat transfer coefficient on the blade, hub and shroud for a rotating high-pressure turbine blade with 172 film-cooling holes in eight rows. Film cooling effectiveness is also computed on the adiabatic blade. Wilcox’s k-ω model is used for modeling the turbulence. Of the eight rows of holes, three are staggered on the shower-head with compound-angled holes. With so many holes on the blade it was somewhat of a challenge to get a good quality grid on and around the blade and in the tip clearance region. The final multi-block grid consists of 4784 elementary blocks which were merged into 276 super blocks. The viscous grid has over 2.2 million cells. Each hole exit, in its true oval shape, has 80 cells within it so that coolant velocity, temperature, k and ω distributions can be specified at these hole exits. It is found that for the given parameters, heat transfer coefficient on the cooled, isothermal blade is highest in the leading edge region and in the tip region. Also, the effectiveness over the cooled, adiabatic blade is the lowest in these regions. Results for an uncooled blade are also shown, providing a direct comparison with those for the cooled blade. Also, the heat transfer coefficient is much higher on the shroud as compared to that on the hub for both the cooled and the uncooled cases.

A Novel Antivortex Turbine Film-Cooling Hole Concept

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
James D. Heidmann ◽  
Srinath Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Circular Cross Section ◽  
Round Hole ◽  
Net Heat Flux ◽  
Cooling Hole ◽  
Film Cooling Holes

A novel turbine film-cooling hole shape has been conceived and designed at NASA Glenn Research Center. This “antivortex” design is unique in that it requires only easily machinable round holes, unlike shaped film-cooling holes and other advanced concepts. The hole design is intended to counteract the detrimental vorticity associated with standard circular cross-section film-cooling holes. This vorticity typically entrains hot freestream gas and is associated with jet separation from the turbine blade surface. The antivortex film-cooling hole concept has been modeled computationally for a single row of 30 deg angled holes on a flat surface using the 3D Navier–Stokes solver GLENN-HT. A blowing ratio of 1.0 and density ratios of 1.05 and 2.0 are studied. Both film effectiveness and heat transfer coefficient values are computed and compared to standard round hole cases for the same blowing rates. A net heat flux reduction is also determined using both the film effectiveness and heat transfer coefficient values to ascertain the overall effectiveness of the concept. An improvement in film effectiveness of about 0.2 and in net heat flux reduction of about 0.2 is demonstrated for the antivortex concept compared to the standard round hole for both blowing ratios. Detailed flow visualization shows that as expected, the design counteracts the detrimental vorticity of the round hole flow, allowing it to remain attached to the surface.

A Novel Anti-Vortex Turbine Film Cooling Hole Concept

2007 ◽  
Author(s):  
James D. Heidmann ◽  
Srinath Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Circular Cross Section ◽  
Round Hole ◽  
Net Heat Flux ◽  
Cooling Hole ◽  
Film Cooling Holes

A novel turbine film cooling hole shape has been conceived and designed at NASA Glenn Research Center. This “anti-vortex” design is unique in that it requires only easily machinable round holes, unlike shaped film cooling holes and other advanced concepts. The hole design is intended to counteract the detrimental vorticity associated with standard circular cross-section film cooling holes. This vorticity typically entrains hot freestream gas and is associated with jet separation from the turbine blade surface. The anti-vortex film cooling hole concept has been modeled computationally for a single row of 30 degree angled holes on a flat surface using the 3D Navier-Stokes solver Glenn-HT. A blowing ratio of 1.0 and density ratios of 1.05 and 2.0 are studied. Both film effectiveness and heat transfer coefficient values are computed and compared to standard round hole cases for the same blowing rates. A net heat flux reduction is also determined using both the film effectiveness and heat transfer coefficient values to ascertain the overall effectiveness of the concept. An improvement in film effectiveness of about 0.2 and in net heat flux reduction of about 0.2 is demonstrated for the anti-vortex concept compared to the standard round hole for both blowing ratios. Detailed flow visualization shows that as expected, the design counteracts the detrimental vorticity of the round hole flow, allowing it to remain attached to the surface.

scholarly journals Heat Transfer Enhancement Within a Turbine Blade Cooling Passage Using Ribs and Combinations of Ribs With Film Cooling Holes

1994 ◽  
Author(s):  
J. R. Shen ◽  
Z. Wang ◽  
P. T. Ireland ◽  
T. V. Jones ◽  
A. R. Byerley
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Liquid Crystals ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Scale Model ◽  
Surface Shear Stress ◽  
Surface Shear ◽  
Cooling Passage ◽  
Film Cooling Holes

A transient heat transfer method which uses liquid crystals has been applied to a scale model of a turbine rotor blade passage. Detailed contours of local heat transfer coefficient are presented for the passage in which the heat transfer to one wall was enhanced firstly by ribs and then with ribs combined with holes. The hole geometry and experimental dimensionless flow rates were representative of those occurring at the entrance to engine film cooling holes. The results for the ribbed passage are compared to established correlations for developed flow. Qualitative surface shear stress distributions were determined with liquid crystals. The complex distributions of heat transfer coefficient are discussed in the light of the interpreted flow field.

Heat Transfer Enhancement Within a Turbine Blade Cooling Passage Using Ribs and Combinations of Ribs With Film Cooling Holes

1996 ◽  
Vol 118 (3) ◽  
pp. 428-434 ◽  
Author(s):  
J. R. Shen ◽  
Z. Wang ◽  
P. T. Ireland ◽  
T. V. Jones ◽  
A. R. Byerley
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Liquid Crystals ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Scale Model ◽  
Surface Shear Stress ◽  
Surface Shear ◽  
Cooling Passage ◽  
Film Cooling Holes

A transient heat transfer method using liquid crystals has been applied to a scale model of a turbine rotor blade passage. Detailed contours of local heat transfer coefficient are presented for the passage in which the heat transfer to one wall was enhanced first by ribs and then with ribs combined with holes. The hole geometry and experimental dimensionless flow rates were representative of those occurring at the entrance to engine film cooling holes. The results for the ribbed passage are compared to established correlations for developed flow. Qualitative surface shear stress distributions were determined with liquid crystals. The complex distributions of heat transfer coefficient are discussed in light of the interpreted flow field.

scholarly journals The Effects of Hole Arrangement and Density Ratio on the Heat Transfer Coefficient Augmentation of Fan-Shaped Film Cooling Holes

Energies ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 186
Author(s):  
Young Seo Kim ◽  
Jin Young Jeong ◽  
Jae Su Kwak ◽  
Heeyoon Chung
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Density Ratio ◽  
Blowing Ratio ◽  
The One ◽  
Film Cooling Holes ◽  
The Given ◽  
The Heat Transfer Coefficient

An experimental study was performed to investigate the effects of the arrangement of fan-shaped film cooling holes and density ratio (DR) on heat transfer coefficient augmentation. Both single- and multi-row fan-shaped film cooling holes were considered. For the multi-row fan-shaped holes, the heat transfer coefficient was measured at DRs of 1 and 2, and both staggered and inline arrangements of holes were considered. For the single-row fan-shaped holes, DR = 1.0, 1.5, 2.0, and 2.5 and M = 1.0 and 2.0 conditions were tested. The mainstream velocity was 20 m/s, and the turbulence intensity and boundary layer thickness were 3.6% and 6 mm, respectively. The heat transfer coefficient was measured using the one-dimensional transient infrared thermography method. The results show that an increased heat transfer coefficient augmentation is observed between film cooling holes for the case with a smaller hole pitch and higher blowing ratio. For the given fan-shaped hole parameters, the effects of the row-to-row distance and hole arrangement are not significant. In addition, as the velocity difference between the mainstream and coolant increases, the heat transfer coefficient ratio increases.

Unsteady Passing Wake Effects on Turbine Blade Tip Aerodynamic and Aerothermal Performance With Film Cooling

2019 ◽  
Author(s):  
Bo Zhang ◽  
Xiaoqing Qiang ◽  
Jinfang Teng ◽  
Shaopeng Lu
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Guide Vane ◽  
Rotor Blades ◽  
Leakage Flow ◽  
Wake Effects ◽  
Blade Tip ◽  
Film Cooling Holes

Abstract In this paper, upstream unsteady passing wake effects on the rotor blade tip with film cooling have been numerically examined. The geometry and flow conditions of the first stage of GE-E3 high-pressure turbine have been used to obtain the unsteady three-dimensional blade tip flow and heat transfer characteristics. The first stage of GE-E3 high-pressure turbine has 46 guide vanes and 76 rotor blades. In the process of calculation, compromise the computational resources and accuracy to simplify the number of the guide vane and rotor blade to 38:76. Namely, each computational domain comprises of one guide vane and two rotor blades. The computational boundary conditions are consistent with the GE-E3 annular cascade test conditions. In the case of 1% blade span tip clearance, through comparing the steady results, time-averaged and time-resolved unsteady results, the investigation of the unsteady passing wake effects on flat tip aerodynamic and aerothermal performance without film cooling holes (NC) and three cases with film cooling holes are conducted. To be specific, near the leading edge (C123), at the central area (C456) and near the trailing edge (C789). This paper emphasizes the variation of leakage flow and heat transfer coefficient at different unsteady instants. The results show that the time-averaged leakage flow is pretty similar to the steady results, but the increment of the leakage flow can rise to more than 8% at the maximum envelope. Moreover, the heat transfer coefficient discrepancy between steady results and time-averaged results is almost below 4%, but the dramatic growth of the instantaneous heat transfer coefficient along the pressure side is in excess of 20% due to the shift of the pressure spot.

Film Cooling Characteristic of Double-Fan-Shaped Film Cooling Holes

2009 ◽  
Author(s):  
Jiang-Tao Bai ◽  
Hui-ren Zhu ◽  
Cun-liang Liu
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Diameter Ratio ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cylindrical Holes ◽  
Film Cooling Holes

The film cooling performance downstream of a single row of double-fan-shaped film cooling holes in a flat plate have been investigated by experimental measurements and numerical simulation. The entrance and exit of double-fan-shaped holes are comprised of a lateral expansion of 15° from the original simple cylindrical shape with stream-wise inclination of 45°. The width of the exit face to cylinder diameter ratio is 1.5; the length-to-diameter ratio is 4.24 and the pitch-to-diameter ratio is 3. The experimental method used to obtain the adiabatic film cooling effectiveness values and the heat transfer coefficient is a transient narrow band liquid crystal technique. Both film cooling effectiveness and heat transfer coefficient are measured at three momentum ratios (I = 0.5, 1, 2) at constant Reynolds number (Re = 10000) and free stream turbulence (Tu = 2%). The film cooling effectiveness, heat transfer coefficient and Net Heat Flux Reduction (NHFR) are presented for detailed distribution and span-wise averaged values. Discharge coefficients are also measured in the experiment. A commercial package is used to numerically simulate the flow and heat transfer of double-fan-shaped holes; simple cylindrical holes are also simulated for comparison. Numerical simulation use RNG turbulence model with a standard wall function for near wall region. Experimental and Numerical simulation results show that: 1) the double-fan-shaped holes present higher discharge coefficient than simple cylindrical holes at respective momentum ratio; 2) the numerical simulation film cooling effectiveness results of double-fan-shaped holes accord well with the experimental results; 3) at measured three momentum ratios, the double-fan-shaped holes demonstrate better film cooling performance (higher NHFR) than simple cylindrical holes, better film cooling expansion on span-wise; 4) the best momentum ratio of double-fan-shaped holes is 0.5.

Influence of Compound Angle on Adiabatic Film Cooling Effectiveness and Heat Transfer Coefficient for a Row of Shaped Film Cooling Holes

2005 ◽  
Author(s):  
Dennis Brauckmann ◽  
Jens von Wolfersdorf
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Test Plate ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Film Cooling Holes ◽  
Compound Angle ◽  
The Heat Transfer Coefficient

The measurement of adiabatic film cooling effectiveness data and heat transfer coefficient data for a row of fanshaped film cooling holes at different compound angles is presented in this paper. The measurements are performed at engine-like temperature ratios in a hot gas test facility on a flat test plate. For the film cooling geometry, a row of five laidback-fanshaped holes was used. The temperature distribution on the flat plate is measured using infrared-thermography (IR). Steady state measurements are used to obtain the film cooling effectiveness. For the determination of the heat transfer coefficient ratio with and without film cooling on the test plate, a transient measurement technique is applied. Results for both the adiabatic film cooling effectiveness and the heat transfer coefficient ratio are given. The influence of different blowing ratios on the injection with compound angles of 0°, 30° and 45° will be discussed. From this study, the increasing compound angle showed only small effects on the pitch-wise lateral averaged adiabatic film cooling effectiveness but increased the heat transfer on the film cooled flat plate with coolant injection.

Film Cooling From a Row of Holes Embedded in Transverse Slots

2005 ◽  
Author(s):  
Yiping Lu ◽  
Hasan Nasir ◽  
Srinath V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Flux Ratio ◽  
Stream Velocity ◽  
Cooling Performance ◽  
Cylindrical Holes ◽  
Film Cooling Holes

Film cooling performance for a row of cylindrical holes can be enhanced by embedding the row in transverse slots. The geometry of the transverse slot greatly affects the cooling performance downstream of injection. The effect of the slot exit area and edge shape is investigated. Detailed heat transfer coefficient and film effectiveness measurements are obtained simultaneously using a single test transient IR thermography technique. The study is performed at a single mainstream Reynolds number based on free-stream velocity and film hole diameter of 7150 at three different coolant-to-mainstream blowing ratios of 0.5, 1.0, and 1.5. The results show that the film cooling holes provide higher film effectiveness when embedded in a slot. However, in some geometries when the slot begins at the upstream edge of the hole, the film effectiveness diminishes. The heat transfer coefficient enhancement due to the embedding is not significantly higher compared to the typical unembedded cylindrical hole. The overall heat flux ratio comparing film cooling with embedded holes to unembedded holes shows that the full slot and downstream slot spacing after the hole exit produce the highest heat flux reduction. The holes-in-slot geometry is certainly very promising.

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