scholarly journals HIGH-TEMPERATURE DEFORMATION BEHAVIOR AND HOT-PROCESSING MAP OF 25CrMo4 AXLE STEEL BASED ON FRICTION CORRECTION

2021 ◽  
Vol 55 (6) ◽  
Author(s):  
Keran Liu ◽  
Yuanming Huo ◽  
Tao He ◽  
Cunlong Huo ◽  
Changyuan Jia ◽  
...  

The deformation behavior and microstructure of 25CrMo4 axle steel was systematically investigated by thermal compression deformation. The hot-compression test of a 25CrMo4 axle steel sample was carried out on a Gleeble-3800 thermal mechanical simulation tester. The flow behavior of the alloy was studied at the deformation temperature (900–1200 °C), strain rates (0.01; 0.1; 1.0) s–1 and the maximum deformation of 60 %. The flow curves under different deformation conditions were obtained, and the effects of the deformation temperature and strain rate on the appearance of the flow curves are discussed. The true stress-strain curve obtained by experiment is modified by friction. Based on the corrected experimental data, the activation energy determined by the regression analysis was Q = 311 kJ/mol, and the constitutive model was constructed. The high-temperature flow behavior of the 25CrMo4 axle steel was described by the Zener-Hollomon parameter. The optimum hot-deformation process parameters were determined based on the hot processing maps, followed by the analysis of the microstructure characteristics of the alloys under optimum hot working. The results show that the suitable hot-deformation process parameters of the alloy are as follows: deformation temperature is 1050–1200 °C, and strain rate is 0.01 s–1 to 0.14 s–1.

2011 ◽  
Vol 117-119 ◽  
pp. 893-896
Author(s):  
Yong Liu ◽  
Yong Wei Sun ◽  
Bao Hong Tian ◽  
Jiang Feng ◽  
Yi Zhang

Hot deformation behavior of the 30%Mo/Cu-Al2O3 composite was investigated by hot compression tests on Gleeble-1500D thermal simulator in the temperature ranges of 450~750°C and the strain rate ranges of 0.01~5s-1, as the total strain is 0.7. The results show that the peak stress increases with the decreased deformation temperature or the increased strain rate. Based on the true stress-strain curves, the established constitutive equation represents the high-temperature flow behavior of the composite, and the calculated flow stresses are in good agreement with the high- temperature deformation experimental results.


Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3623 ◽  
Author(s):  
Danying Zhou ◽  
Hua Gao ◽  
Yanhua Guo ◽  
Ying Wang ◽  
Yuecheng Dong ◽  
...  

A self-designed Ti-35421 (Ti-3Al-5Mo-4Cr-2Zr-1Fe wt%) titanium alloy is a new type of low-cost high strength titanium alloy. In order to understand the hot deformation behavior of Ti-35421 alloy, isothermal compression tests were carried out under a deformation temperature range of 750–930 °C with a strain rate range of 0.01–10 s−1 in this study. Electron backscatter diffraction (EBSD) was used to characterize the microstructure prior to and post hot deformation. The results show that the stress–strain curves have obvious yielding behavior at a high strain rate (>0.1 s−1). As the deformation temperature increases and the strain rate decreases, the α phase content gradually decreases in the α + β phase region. Meanwhile, spheroidization and precipitation of α phase are prone to occur in the α + β phase region. From the EBSD analysis, the volume fraction of recrystallized grains was very low, so dynamic recovery (DRV) is the dominant deformation mechanism of Ti-35421 alloy. In addition to DRV, Ti-35421 alloy is more likely to occur in continuous dynamic recrystallization (CDRX) than discontinuous dynamic recrystallization (DDRX).


2011 ◽  
Vol 704-705 ◽  
pp. 135-140 ◽  
Author(s):  
Yi Zhang ◽  
Bao Hong Tian ◽  
Ping Liu

The hot deformation behavior of Cu-Ni-Si-P alloy have been investigated by means of isothermal compression tests on a Gleeble-1500D thermal mechanical simulator in the temperature ranges of 873-1073 K and strain rate ranges of 0.01-5s-1. The results show that the dynamic recryatallization occurs in Cu-Ni-Si-P alloy during hot deformation. The peak stress during hot deformation can be described by the hyperbolic sine function. The influence of deformation temperature and strain rate on the peak stress can be represented using the Zener-Hollomon parameter. Moreover, the activation energy for hot deformation of Cu-Ni-Si-P alloy is determined to be 485.6 kJ / mol within the investigated ranges of deformation temperature and strain rate. The constitutive equation of the Cu-Ni-Si-P alloy is also established. Keywords: Cu-Ni-Si-P alloy; Hot deformation; Dynamic recrystallization; Zener-Hollomon parameter.


2011 ◽  
Vol 314-316 ◽  
pp. 2560-2564 ◽  
Author(s):  
Hui Ping Qi ◽  
Yong Tang Li ◽  
Jia Fu ◽  
Zhi Qi Liu

The purpose of this study is to find the hot deformation behavior of as-cast 42CrMo steel. The thermal simulation experiments of as-cast 42CrMo steel were done on the Gleeble-1500 thermo-mechanical simulation machine. The hot deformation behavior of as-cast 42CrMo steel was analyzed. The true stress-strain curves in hot deformation at different deformation temperature (850°C,950°C,1050°C,1150°C), different strain rate (0.05S-1, 0.5 S-1, 1 S-1,5 S-1) were obtained. The influence rules of the deformation temperature and strain rate on the curves were analyzed. The analysis shows that the true stress increases with increase of deformation temperature and decrease of stain rate. The hot deformation behavior of as-cast 42CrMo steel was compared with forged 42CrMo steel. The results show that the flow stress of as-cast 42CrMo steel during hot deformation was higher than that of the forged 42CrMo steel. Compared to the forged 42CrMo steel, the dynamic recrystallization in as-cast 42CrMo steel during hot deformation is more difficult to occur. The above conclusions have significant theoretical and practical meanings for the design of hot deformation process of as-cast 42CrMo steel.


2011 ◽  
Vol 291-294 ◽  
pp. 640-644
Author(s):  
Qing Miao Guo ◽  
De Fu Li ◽  
Sheng Li Guo ◽  
Guo Ling Xie

Flow behavior and microstructures of GH625 superalloy were investigated by hot compression tests. Then the GH625 superalloy tube was hot extruded according to the hot deformation behavior, and the microstructures of different position of extruded tube was also analyzed. The results show that the actual deformation temperature of the specimen deformed at a strain rate of 10.0s-1 is higher than the preset temperature, resulting in a deformation thermal effect. Thus, the microstructure evolution of GH625 superalloy is controlled both by the strain rate and deformation temperature. It is also found that the GH625 superalloy tube can be successfully fabricated with a stable extrusion speed of 40 mm·s-1, extrusion ratio of 4.1 and preheating temperature of 1200°C. The microstructure of extruded tube was obviously fined due to the occurrence of dynamic recrystallization(DRX). Different degrees of DRX were observed in outer wall, center and inner wall of the tube, which is similar to that in the head, middle and tail of the tube. An extruded tube containing fully DRX grains can be obtained by cutting the head and tail of the tube, and machining a small amount of the inner wall.


2013 ◽  
Vol 634-638 ◽  
pp. 1740-1745
Author(s):  
Bo Li ◽  
Qing Lin Pan ◽  
Chen Li ◽  
Yan Fang Song ◽  
Zhi Ye Zhang

The flow behavior of Al-Zn-Mg-Sc-Zr alloy during hot compression deformation was studied by thermal simulation test at strain rate of 0.001 to 10s-1 and deformation temperature of 340 to 500°C on the Gleeble-1500 thermal mechanical simulator. The results show that the flow stress increases with increasing strain rate, and decreases with increasing deformation temperature. The flow stress of the alloy during the elevated temperature deformation can be represented by a Zener-Hollomon parameter with the inclusion of the Arrhenius term. The values of A, n, α in the analytical expression of flow stress are fitted to be 1.49×1010s−1, 7.504 and 0.0114MPa−1, respectively. The hot deformation activation energy of the alloy during hot deformation is 150.25kJ/mol.


2019 ◽  
Vol 944 ◽  
pp. 135-141
Author(s):  
Hua Mei Sun ◽  
Yun Lian Qi ◽  
Wei Liu ◽  
Xiao Nan Mao

The deformation behavior in isothermal compression of Ti-5Al-4Mo-2Cr-4Zr-2Sn-1Fe alloy was investigated at the deformation temperature of 800°C, 850°C, 900°C, 950°C and 1000°C, the strain rate of 0.01s-1, 0.1s-1, 1.0s-1and 10.0s-1, and the height reduction of 70%. The flow stress increases rapidly with the increasing of strain at the beginning of deformation. When the strain exceeds a certain value, the flow stress begins to decline and becomes steady. With the increasing of deformation temperature and decreasing of strain rate, the steady stress and peak stress decrease significantly. The effect of strain on the processing maps of Ti-5Al-4Mo-2Cr-4Zr-2Sn-1Fe alloy is obvious. As the strain increases, the instable region moves towards high temperature and high strain rate area. Meanwhile, the contour of efficiency of power dissipation becomes more and more intensive, and the region with high efficiency of power dissipation reduces. Strain rate of 0.01s-1and deformation temperature of 900°C are the optimum processing parameters for Ti-5Al-4Mo-2Cr-4Zr-2Sn-1Fe alloy forging under strain of 0.3.


2004 ◽  
Vol 449-452 ◽  
pp. 57-60
Author(s):  
I.G. Lee ◽  
A.K. Ghosh

In order to analyze high temperature deformation behavior of NiAl alloys, deformation maps were constructed for stoichiometric NiAl materials with grain sizes of 4 and 200 µm. Relevant constitute equations and calculation method will be described in this paper. These maps are particularly useful in identifying the location of testing domains, such as creep and tensile tests, in relation to the stress-temperature-strain rate domains experienced by NiAl.


2017 ◽  
Vol 36 (7) ◽  
pp. 701-710
Author(s):  
Jun Cai ◽  
Kuaishe Wang ◽  
Xiaolu Zhang ◽  
Wen Wang

AbstractHigh temperature deformation behavior of BFe10-1-2 cupronickel alloy was investigated by means of isothermal compression tests in the temperature range of 1,023~1,273 K and strain rate range of 0.001~10 s–1. Based on orthogonal experiment and variance analysis, the significance of the effects of strain, strain rate and deformation temperature on the flow stress was evaluated. Thereafter, a constitutive equation was developed on the basis of the orthogonal analysis conclusions. Subsequently, standard statistical parameters were introduced to verify the validity of developed constitutive equation. The results indicated that the predicted flow stress values from the constitutive equation could track the experimental data of BFe10-1-2 cupronickel alloy under most deformation conditions.


Materials ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2042 ◽  
Author(s):  
Feng Liu ◽  
Jimiao Ma ◽  
Lijun Peng ◽  
Guojie Huang ◽  
Wenjing Zhang ◽  
...  

The Cu-1.7Ni-1.4Co-0.65Si (wt%) alloy is hot compressed by a Gleeble-1500D machine under a temperature range of 760 to 970 °C and a strain rate range of 0.01 to 10 s−1. The flow stress increases with the extension of strain rate and decreases with the rising of deformation temperature. The dynamic recrystallization behavior happens during the hot compression deformation process. The hot deformation activation energy of the alloy can be calculated as 468.5 kJ/mol, and the high temperature deformation constitutive equation is confirmed. The hot processing map of the alloy is established on the basis of hot deformation behavior and hot working characteristics. With the optimal thermal deformation conditions of 940 to 970 °C and 0.01 to 10 s−1, the fine equiaxed grain and no holes are found in the matrix, which can provide significant guidance for hot deformation processing technology of Cu–Ni–Co–Si alloy.


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