Recovery of Zirconium From Alumina Production Red Muds

2018 ◽  
Vol 118 ◽  
pp. 5-6
Author(s):  
Vladimir Skachkov ◽  
Keyword(s):  
Alumina Production ◽  
Red Muds

scholarly journals USE OF DUMPED RED MUD OF ALUMINA INDUSTRY AT GRANULATION OF THE MOLTEN SULFUR-CONTAINING BLAST FURNACE SLAG

2019 ◽  
Vol 16 (31) ◽  
pp. 837-845
Author(s):  
Andrey B LEBEDEV ◽  
Vladimir A UTKOV ◽  
Olga A KAYGORODOVA ◽  
Marsel A KADYROV
Keyword(s):  
Blast Furnace ◽  
Red Mud ◽  
Power Plants ◽  
Natural Waters ◽  
Thermal Power ◽  
Alumina Production ◽  
Industrial Gases ◽  
Red Muds ◽  
Alumina Industry ◽  
Sulfur Containing

There is a problem of using waste of alumina production from bauxite red mud. Warehousing of it is fraught with ecological catastrophes. Red muds constantly worsen the environment due to dusting and pollution of natural waters. Red mud is a product of bauxite processing. One ton of alumina accounts for 1 to 2.5 tons of red mud. Currently, it is not being processed, despite the availability of 3,000 publications and patents on this topic. One of them is justified by the ambiguity in the economic effectiveness of its use by consumers. In this paper, the options for economic and environmental efficiency of RM use are presented as substitutes for expensive lime and limestone used for purification of industrial gases emitted to the atmosphere in large quantities with toxic sulfur compounds. Laboratory and industrial tests revealed the sorption properties of red muds. When cleaning gases from sulfur emitted into the atmosphere by furnace gases, thermal power plants, sinter machines, and steelmaking furnaces. In addition, the ecological and technological efficiency of purification of sulfur-containing gases released in the areas of granulation of molten blast-furnace slags is shown.

scholarly journals Influence of Sodium Sulfate Addition on Iron Grain Growth during Carbothermic Roasting of Red Mud Samples with Different Basicity

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1571
Author(s):  
Pavel Grudinsky ◽  
Dmitry Zinoveev ◽  
Denis Pankratov ◽  
Artem Semenov ◽  
Maria Panova ◽  
...  
Keyword(s):  
Magnetic Separation ◽  
Grain Growth ◽  
Red Mud ◽  
Sodium Sulfate ◽  
Phase Distribution ◽  
Solid Phase ◽  
Alumina Production ◽  
Metallic Particles ◽  
Iron Phase ◽  
High Alkalinity

Red mud is an iron-containing waste of alumina production with high alkalinity. A promising approach for its recycling is solid-phase carbothermic roasting in the presence of special additives followed by magnetic separation. The crucial factor of the separation of the obtained iron metallic particles from gangue is sufficiently large iron grains. This study focuses on the influence of Na2SO4 addition on iron grain growth during carbothermic roasting of two red mud samples with different (CaO + MgO)/(SiO2 + Al2O3) ratio of 0.46 and 1.21, respectively. Iron phase distribution in the red mud and roasted samples were investigated in detail by Mössbauer spectroscopy method. Based on thermodynamic calculations and results of multifactorial experiments, the optimal conditions for the roasting of the red mud samples with (CaO + MgO)/(SiO2 + Al2O3) ratio of 0.46 and 1.21 were duration of 180 min with the addition of 13.65% Na2SO4 at 1150 °C and 1350 °C followed by magnetic separation that led to 97% and 83.91% of iron recovery, as well as 51.6% and 83.7% of iron grade, respectively. The mechanism of sodium sulfate effect on iron grain growth was proposed. The results pointed out that Na2SO4 addition is unfavorable for the red mud carbothermic roasting compared with other alkaline sulfur-free additives.

Conversion of Red Muds into Pozzolans

1991 ◽  
Vol 245 ◽  
Author(s):  
Jean Pera
Keyword(s):  
Red Mud ◽  
Mineralogical Composition ◽  
Waste Materials ◽  
Strength Development ◽  
Blended Cements ◽  
Temperature Range ◽  
Lime Consumption ◽  
Red Muds ◽  
Mineralogical Compositions

ABSTRACTRed muds are waste materials obtained from the aluminium extraction industry. They consist mainly of clays, aluminium and iron hydrated oxides. Three muds were studied; they differed in chemical and mineralogical compositions. They were converted into reactive pozzolans by calcination in the temperature range 600–800°C for five hours. Pozzolanicity was investigated on calcined red mud-OPC mixes studying strength development and lime consumption as evaluated by DTA. The nature of hydrates formed during hardening was also identified.The mineralogical composition of the mud is the most important factor affecting its pozzolanicity. Blended cements containing 30% calcined red mud develop significant strengths.

Innovational Construction Materials of LLP “EcostroyNII-PV” Production

2021 ◽  
Vol 410 ◽  
pp. 806-811
Author(s):  
Kapar Sh. Aryngazin ◽  
Alexey V. Bogomolov ◽  
Askar K. Tleulessov
Keyword(s):  
Power Plants ◽  
Thermal Power ◽  
Construction Materials ◽  
Electric Power Industry ◽  
Steelmaking Slag ◽  
Alumina Production ◽  
Building Products ◽  
Operational Characteristics ◽  
Ash And Slag Waste ◽  
Slag Waste

The article discusses the experience of recycling industrial waste from the electric power industry and metallurgy. Based on the experience of Ecostroy NII-PV LLP. The proposed technology for manufacturing building products from ash and slag waste provides innovative compositions of raw mixtures. What provides an increase in operational characteristics and labor productivity in construction. The applied technology, in comparison with the existing analogues, provides for the use of local waste (ash and slag waste from the combustion of Ekibastuz coal, bauxite sludge from the Pavlodar aluminum plant, steel-making slags), differing in chemical and granulometric composition. as well as binding properties from other analogs and prototypes. In the manufacture of building products introduced mixture, including, wt %: slag Portland cement - 14.32-17.00; sand - 18.74-25.52, crushed stone - 46.50-49.71, sludge from alumina production obtained during the recycling of bauxite from Kazakhstan - 5-7; self-disintegrating steelmaking slag - 5-7; ash and slag waste from thermal power plants from burning Ekibastuz coals - 5-7. According to the test results, the average tensile strength of building products (paving slabs, curbs, hollow bricks) is 3.2 - 3.8 MPa (strength class V2.5).

scholarly journals Preliminary Characterization of Three Metallurgical Bauxite Residue Samples

2021 ◽  
Vol 5 (1) ◽  
pp. 66
Author(s):  
Panagiotis Angelopoulos ◽  
Maria Georgiou ◽  
Paschalis Oustadakis ◽  
Maria Taxiarchou ◽  
Hakan Karadağ ◽  
...  
Keyword(s):  
Low Cost ◽  
Bauxite Residue ◽  
Raw Material ◽  
Morphological Observation ◽  
Critical Metals ◽  
Alumina Production ◽  
Preliminary Characterization ◽  
Fine Grained ◽  
Extraction And Separation ◽  
Bulk Chemical

Bauxite Metallurgical Residue (BR) is a highly alkaline and very fine-grained by-product of the Bayer process for alumina production. Its huge global annual production has resulted in increasing accumulation of BR, causing deposition problems and serious environmental issues. RM contains oxides and salts of the main elements Fe, Al, Ca, Na, Si, Ti, and rare earths—REEs (Sc, Nd, Y, La, Ce, Ds)—many of which have been categorised by EU as critical metals (CMs). The valorisation of BR as a low-cost secondary raw material and metal resource could be a route for its reduction, introducing the waste into the economic cycle. REEScue constitutes a research project that aims to instigate the efficient exploitation of European bauxite residues, resulting from alumina production from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA), containing appreciable concentrations of scandium and REEs, through the development of a number of innovative extraction and separation technologies that can efficiently address the drawbacks of the existing solution. The consortium consists of three alumina producers from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA) and two academic partners from Greece (National Technical University of Athens) and Turkey (Necmettin Erbacan University). We present preliminary characterization results of three different BR samples that originate from the three aluminium industries, in respect of bulk chemical analysis (XRF, ICP), mineralogical investigation (XRD), and morphological observation through microscopy.

scholarly journals A Study of the Potential Use of Red Mud to Obtain Compositions Based on Portland Cement

2020 ◽  
Author(s):  
Ekaterina Gerasimova ◽  
Elizaveta Gumirova
Keyword(s):  
Portland Cement ◽  
Red Mud ◽  
Waste Product ◽  
Cement Stone ◽  
Mathematical Planning ◽  
Alumina Production ◽  
Mineral Additive ◽  
Composition Properties ◽  
Planning Of Experiments ◽  
Potential Use

The paper deals with the problem of utilization of red mud which is a waste product from alumina production using the Bayer method. The principal possible use for the red mud of JSC “Bogoslovsky aluminum plant” (Sverdlovsk region) for the compositions based on Portland cement is shown. It was found that the mud introduction accelerates beginning of the cement paste setting and thickens the paste reducing its mobility. It is concluded that the introduction of red mud up to 30 % is justified in terms of strength indicators. The work is carried out using mathematical planning of experiments. Keywords: red mud, Portland cement, active mineral additive, composition, properties, bauxite, chemical composition, cement stone strength, mathematical planning of experiments

Sign in / Sign up

Export Citation Format

Share Document