scholarly journals СИСТЕМА УПРАВЛЕНИЯ УСТРОЙСТВОМ КОНТРОЛЯ ПРИТОКА ФЛЮИДА В СКВАЖИНЕ

2019 ◽  
Vol 330 (11) ◽  
pp. 192-198
Author(s):  
Рустэм Адипович Исмаков ◽  
Екатерина Всеволодовна Денисова ◽  
Марина Алексеевна Черникова ◽  
Сергей Павлович Сидоров
Keyword(s):  
Control Valve ◽  
Control Device ◽  
Inflow Control Device

Актуальность исследования состоит в том, что решением преждевременного прорыва воды или газа в горизонтальной скважине из-за неоднородности профилей притока вдоль оси горизонтального ствола, является изменение пластового давления на различных участках, а также при разработке контактных месторождений, особенно по мере истощения залежи, могут служить устройства контроля притока флюида. Различают активные Interval Control Valve (ICV) или пассивные Inflow Control Device (ICD) устройства. Устройства ICD способны выровнять приток вдоль горизонтальной скважины за счет создания дополнительного сопротивления потоку жидкости, зависящего от величины притока на данном горизонтальном участке. Недостаток современных ICD в том, что они не имеют возможности регулирования и приведения пассивных устройств в действие после установки в стволе скважины. В связи с тем, что имеются риски связанные с неопределенностью в описании свойств пласта, которые присутствуют на всех стадиях разработки месторождения недостаток ICD оказывается существенным. Системы ICV приводятся в действие дистанционно с поверхности скважины, но не способны определять характер поступающего флюида (нефть, газ, вода) в скважину и принимать решение в автоматическом режиме. Цель: разработка новой конструктивной схемы устройства контроля притоком с возможностью непрерывного мониторинга характера поступающей жидкости, и программного обеспечения для управления клапаном с устья скважины. Объекты: горизонтальная скважина и устройство контроля притоком флюида. Методы: имитационное моделирование Simulink, нейронные сети, матричные методы, методы линеаризации нелинейных уравнений. Результаты. Предложена новая конструктивная схема устройства контроля притока в горизонтальной скважине, позволяющая непрерывно оценивать характер поступающего флюида. Данная конструкция позволяет в автоматическом режиме регулировать положение исполнительного механизма по данным измерительных приборов. Дано математическое описание работы клапана. Разработана модель клапана в среде моделирования Simulink, с использованием матричного подхода и нейронных сетей, для построения качественной зависимости положения клапана от значения создаваемого перепада давления. Приведены результаты работы блока нейронной сети и конечный результат моделирования.

Agile Smart Completion Application for Effective Water Production Control in Heterogeneous Carbonate Reservoir in Abu Dhabi Offshore Reservoir

2021 ◽  
Author(s):  
Ali Issa Abdelkerim ◽  
Samir Bellah ◽  
Ahmed Ziad ◽  
Kei Yamamoto
Keyword(s):  
Production Control ◽  
Implementation Process ◽  
Control Valve ◽  
Control Device ◽  
Carbonate Reservoir ◽  
Production Performance ◽  
Flow Control Valve ◽  
Implementation Team ◽  
Study Planning ◽  
Inflow Control Device

Abstract This paper provides the learnings from a successful application of a smart completion in a complex heterogeneous carbonate reservoir. It details the study, planning, coordination, and implementation process of two pilot wells by a multidisciplinary team, and pilot production performance results, illustrating the success. First, to select an optimum completion design for the field, multi-segment well option and local grid refinement option were applied to the reservoir simulation model including calibration of faults/fractures. Second, based on the modified model, sensitivity analysis was conducted; 1) by selecting different types of completion including Open-hole, blank pipes (BP), compartmentalized slotted liners (SL), inflow control device (ICD) and hydraulic flow control valve (FCV); 2) by optimizing the number of compartments (packer and blank pipe placements for all cases), and ICD / FCV numbers and nozzle sizes. Using the data from the modeled cases, economic analysis was conducted, which indicated that the ICD in conjunction with sliding sleeves (SSD) was the best option. Two candidate wells were selected to cover the variation of reservoir characteristics: one well representing the heterogeneous part of the reservoir with high-density of faults, fractures and kurst, and another one representing the relatively homogenous part of the reservoir suffering from heel to toe effect. A multidisciplinary implementation team was set up to align all stakeholders on subsurface requirements, following up the completion design, coordinating material procurement and logistics for mobilizations, daily drilling operations follow-up, real-time logging data interpretations and completion design adjustment. Evaluation of the two pilots’ results based on predefined KPIs during the study, exceeded overall expectations.

The Autonomous Inflow Control Valve Design and Evaluation Criteria Along with Well Performance Review for Multiple Installations Across the Globe

2021 ◽  
Author(s):  
Tejas Kalyani ◽  
Haavard Aakre ◽  
Vidar Mathiesen
Keyword(s):  
Evaluation Criteria ◽  
Control Valve ◽  
Control Device ◽  
Well Performance ◽  
Flow Loop ◽  
Wide Range ◽  
Fluid Properties ◽  
Inflow Control Device ◽  
Water Cut ◽  
Flow Element

Abstract Many wells across the globe have been installed with Inflow Control Device (ICD) technology to balance the production across the production interval, addressing some of the challenges associated with horizontal and deviated wells. Nevertheless, ICDs have limitations with restricting unwanted fluids upon breakthrough. Autonomous Inflow Control Valve (AICV) technology functions similar to an ICD initially (i.e., balancing flux across the length of horizontal wells, effectively delaying breakthrough) but provides the additional benefit of shutting off the flow of unwanted fluids upon breakthrough. This paper will present comprehensive AICV completion design workflow along with multiple case histories highlighting the reservoir management benefits of the AICV technology in mitigating un-wanted inflow of water and gas and delivering improved oil production and recovery. Like other AICDs (Autonomous Inflow Control Device), AICV can differentiate the fluid flowing through it via fluid properties such as viscosity and density at reservoir conditions. However, AICV's performance is much more effective due to its advanced design which provides further benefits using both Hagen-Poiseuille's and Bernoulli's principles. AICV technology is based on the difference in the pressure drop in a laminar flow element (LFE) compared to a turbulent flow element (TFE) and has a capability to shut-off the main flow autonomously when an unwanted fluid such as water or gas breakthrough occurs. Thus, reduces well water cut (WC) and/or gas-oil ratio (GOR) significantly. Rigorous single-phase and multiphase flow-loop tests have been conducted covering a wide range of fluid properties to characterize the AICVs flow performance. Extensive plugging testing and accelerated erosion tests have also been conducted. This paper presents some of these flow performance analysis and testing results. Furthermore, the paper will also discuss in detail a reservoir-centric AICV completion modelling and design workflow. Finally, this papers also discuss in detail AICV well performance installed in a light oil as well as in heavy oil reservoirs and how operators achieved higher OPEX saving as well as higher ultimate recovery (UR) from the wells due to prolonged as well as significant reduction in water cut and/or lower GOR. The AICV design methodology and performance evaluation analysis is presented through several case studies. The analysis takes into account the whole cycle: from flow loop testing to characterization, reservoir modelling, optimized AICV completion design and post-installation well performance to evaluate the AICV technology benefits.

Innovative Washpipe Free Circulating ICD Delivers Reduced Well Construction Costs

2021 ◽  
Author(s):  
Zhihua Wang ◽  
Daniel Newton ◽  
Aqib Qureshi ◽  
Yoshito Uchiyama ◽  
Georgina Corona ◽  
...  
Keyword(s):  
United Arab Emirates ◽  
Drilling Fluid ◽  
Aqueous Fluid ◽  
Control Device ◽  
Lessons Learned ◽  
Innovative Technology ◽  
Well Performance ◽  
Construction Costs ◽  
Inflow Control Device ◽  
Testing Field

Abstract This Extended Reach Drilling (ERD) field re-development of a giant offshore field in the United Arab Emirates (UAE) requires in most cases extremely long laterals to reach the defined reservoir targets. However, certain areas of the field show permeability and / or pressure variations along the horizontal laterals. This heterogeneity requires an inflow control device (ICD) lower completion liner to deliver the required well performance that will adequately produce and sweep the reservoir. The ICD lower completion along with the extremely long laterals means significant time is spent switching the well from reservoir drilling fluid (RDF) non-aqueous fluid (NAF) to an aqueous completion brine. To reduce the amount of rig time spent on the displacement portion of the completion phase, an innovative technology was developed to enable the ICDs to be run in hole in a closed position and enable circulating through the end of the liner. The technology uses a dissolvable material, which is installed in the ICD to temporarily plug it. The dissolvable material is inert to the RDF NAF while the ICDs are run into hole, and then dissolves in brine after the well is displaced from RDF NAF to completion brine, changing the ICDs from closed to an open position. The ability to circulate through the end of the liner, with the support of the plugged ICDs, when the lower completion is deployed and at total depth (TD), enables switching the well from RDF NAF drilling fluid to an aqueous completion brine without the associated rig time of the original displacement method. The technique eliminates the use of a dedicated inner displacement string and allows for the displacement to be performed with the liner running string, saving 4-5 days per well. An added bonus is that the unique design allowed for this feature to be retrofitted to existing standard ICDs providing improved inventory control. In this paper the authors will demonstrate the technology and system developed to perform this operation, as well as the qualification testing, field installations, and lessons learned that were required to take this solution from concept to successful performance improvement initiative.

Integrated Off-Bottom Cemented Inflow Control Device System Design Toward Well Delivery Optimization

2016 ◽  
Author(s):  
Mohammed A. Al Madan ◽  
Mazen Bu Khamseen ◽  
Hedy Suherdiana ◽  
Ahmad Al Abdulmohsen
Keyword(s):  
System Design ◽  
Control Device ◽  
Inflow Control Device

Novel Active Inflow Control Technology for Optimized Flow and Reduced Intervention

2021 ◽  
pp. 1-12
Author(s):  
Ashutosh Dikshit ◽  
Vivek Agnihotri ◽  
Mike Plooy ◽  
Amrendra Kumar ◽  
Seymur Gurbanov ◽  
...  
Keyword(s):  
Flow Control ◽  
Computer Aided Design ◽  
Process Development ◽  
Horizontal Wells ◽  
Field Trials ◽  
Control Device ◽  
Computational Fluid Dynamics Cfd ◽  
Inflow Control Device ◽  
Aided Design ◽  
Subsequent Intervention

Summary Integrating a flow control sliding sleeve into a sand screen can provide multiple advantages to the user in controlling the production inflow, but it comes with an increased completion cost as well as an increase in the number of interventions required when it is time to operate those valves. Especially in long horizontal wells, this can become time-consuming and inefficient. A few technologies exist to address this issue, but they either are too complex or require specialized rigging equipment at the wellsite, which is not desirable. As described herein, a unique, fit-for-application modular sliding sleeve sand screen assembly with dissolvable plugs was developed that eliminates the need for washpipe during run-in-hole (RIH) and allows flow control from several screens by means of a single sliding sleeve door (SSD), thereby also optimizing the subsequent intervention operations by reducing the number of SSDs in the well. The design and field installation of these modular screens is presented in this paper. The new modular sand screen consisted of an upper joint, modular middle joint, modular middle joint with an inflow control device (ICD) integrated into an SSD (with optional dissolvable plugs), a lower joint, and novel field-installable flow couplings between them. The design allows for any number of non-ICD/SSD screen joints to be connected to any number of ICD/SSD joints in any order. A computer-aided design was followed to achieve all the operational and mechanical requirements. Computational fluid dynamics (CFD) was used to optimize the flow performance characteristics. Prototypes were manufactured and tested before conducting successful field trials. The design process, development, and field installation results are presented herein.

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