Anomalies in X-Ray Residual Stress Measurements in Cold-Rolled Steels

1979 ◽  
Author(s):  
Heiner Doelle ◽  
Jerome B. Cohen
2013 ◽  
Vol 768-769 ◽  
pp. 723-732 ◽  
Author(s):  
Jürgen Gegner ◽  
Wolfgang Nierlich

Rolling bearings in wind turbine gearboxes occasionally fail prematurely by so-called white etching cracks. The appearance of the damage indicates brittle spontaneous tensile stress induced surface cracking followed by corrosion fatigue driven crack growth. An X-ray diffraction based residual stress analysis reveals vibrations in service as the root cause. The occurrence of high local friction coefficients in the rolling contact is described by a tribological model. Depth profiles of the equivalent shear and normal stresses are compared with residual stress patterns and a relevant fracture strength, respectively. White etching crack failures are reproduced on a rolling contact fatigue test rig under increased mixed friction. Causative vibration loading is evident from residual stress measurements. Cold working compressive residual stresses are an effective countermeasure.


1996 ◽  
Vol 36 (1) ◽  
pp. 24-32
Author(s):  
J. Shibano ◽  
S. Tadano ◽  
T. Ukai

1973 ◽  
Vol 17 ◽  
pp. 354-370 ◽  
Author(s):  
Chester F. Jatczak ◽  
Harald H. Boehm

AbstractThe effects of various combinations of divergence, receiving and Soller slits on x-ray measurements were investigated for Siemens-Halske and General Electric diffractometers. Influences of the following factors which also affect accuracy and precision of x-ray R.S. results were determined in addition: (a) parafocus versus stationary detector focusing geometry, (b) method of peak location, (c) LPA intensity correction, (d) diffractometer electronic stability and (e) elastic constants.The optimum choiees of beam optics and factors (a-e) were defined with regard to aecuraey, precision and minimurn time for stress deterniination, on sharp and broad line speeimens of soft (annealed) and hardened steel and of annealed Cr-powder.


1976 ◽  
Vol 20 ◽  
pp. 393-402 ◽  
Author(s):  
Richard M. Chrenko

X-ray residual stress measurements have been made with a commercial portable X-ray diffraction apparatus that uses parallel beam optics and that was specifically designed for residual stress measurements. This machine differs from X-ray diffraction units using the usual parafocusing geometry in several respects, most notably reduced sample placement errors and larger sample sizes that can be accommodated. Two special modes of operation are available and will be discussed. These are the ability to use the side inclining method for stress analysis and the ability to use an oscillating ψ motion, the latter mode being useful for examining large grain size materials.


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