Cross-Contaminations in Powder Bed Fusion: Influence of Copper Alloy Particles in Nickel-Base Alloy Feedstock on Part Quality

Author(s):  
Max Horn ◽  
Lukas Langera ◽  
Simone Dietrich ◽  
Georg Schlick ◽  
Christian Seidel ◽  
...  
2020 ◽  
Author(s):  
Bo Qian ◽  
Hongri Fan ◽  
Tengfei Li ◽  
Jianrui Zhang ◽  
Jiangtao Xi ◽  
...  

Abstract Aiming at laser powder bed fusion of GH3536 nickel base alloy, the effects of different scanning strategies on microstructure, porosity and mechanical properties were explored. In the aspect of microstructure and micro hardness of the sample, three scanning strategies had little difference; in the aspect of macro mechanical properties of the sample, the slope subarea scanning was better than the helix and island scanning. On this basis, the slope subarea scanning was selected as the optimal scanning strategy to form the G-surface structure, and the compression performance of G-surface was studied. The results showed that: (1) the compression performance of G-surface structure was smaller than that of solid structure; while G-surface structure had a smooth compression curve, which indicated the good energy absorption characteristics; (2) with the increase of wall thickness, the mechanical performance of G-surface structure was also enhanced, while the energy absorption capacity was constantly reduced; (3) with the same wall thickness, the compression performance of sample in building direction (BD) is higher than that in horizontal direction (HD).


Procedia CIRP ◽  
2020 ◽  
Vol 94 ◽  
pp. 167-172
Author(s):  
Max Horn ◽  
Lukas Langer ◽  
Mario Schafnitzel ◽  
Simone Dietrich ◽  
Georg Schlick ◽  
...  

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Bo Qian ◽  
Hongri Fan ◽  
Jianrui Zhang ◽  
Tengfei Li ◽  
Jiangtao Xi ◽  
...  

AbstractAiming at laser powder bed fusion of GH3536 nickel base alloy, the effects of different scanning strategies on microstructure, porosity and mechanical properties were explored. In the aspect of microstructure and micro hardness of the sample, three scanning strategies had little difference; in the aspect of macro mechanical properties of the sample, the slope subarea scanning was better than the helix and island scanning. On this basis, the slope subarea scanning was selected as the optimal scanning strategy to form the G-surface structure, and the compression performance of G-surface was studied. The results showed that: (1) the compression performance of G-surface structure was smaller than that of solid structure, The compression strength of G-surface can only reach about 20% of solid structure: the average strength value of G-surface is 220 MPa, solid structure is 1.1 GMpa; while G-surface structure had a smooth compression curve, which indicated the good energy absorption characteristics; (2) with the increase of wall thickness, the mechanical performance of G-surface structure was also enhanced, while the energy absorption capacity was constantly reduced; (3) with the same wall thickness, the compression performance of sample in building direction (BD) is higher than that in horizontal direction (HD).


Procedia CIRP ◽  
2020 ◽  
Vol 94 ◽  
pp. 233-238
Author(s):  
Mathias S. Palm ◽  
Max Horn ◽  
Andreas Bachmann ◽  
Georg Schlick ◽  
Michael F. Zaeh ◽  
...  

2021 ◽  
Vol 1161 ◽  
pp. 39-46
Author(s):  
Alexander F. Frey ◽  
Christoph Seyfert ◽  
Peter J. Holfelder

The nickel base alloy IN718 was manufactured by Laser Powder Bed Fusion (LPBF) using a laser spot size of 1024 μm and a laser power of 1.3 kW at a layer thickness of 160μm. The resulting porosity, microstructure and mechanical properties are presented. Very coarse and in build direction elongated grains are stacked to form a polycrystalline material with sharp single-crystal-like texture. The appearance of ∑5 grain boundaries between coincidence side lattices is recognized. Tensile testing shows highly anisotropic mechanical properties according to the revealed texture. Increasing the hatch distance reduces the severity of the texture.


Author(s):  
L. S. Lin ◽  
C. C. Law

Inconel 718, a precipitation hardenable nickel-base alloy, is a versatile high strength, weldable wrought alloy that is used in the gas turbine industry for components operated at temperatures up to about 1300°F. The nominal chemical composition is 0.6A1-0.9Ti-19.OCr-18.0Fe-3Mo-5.2(Cb + Ta)- 0.1C with the balance Ni (in weight percentage). The physical metallurgy of IN 718 has been the subject of a number of investigations and it is now established that hardening is due, primarily, to the formation of metastable, disc-shaped γ" an ordered body-centered tetragonal structure (DO2 2 type superlattice).


Alloy Digest ◽  
1993 ◽  
Vol 42 (10) ◽  

Abstract ALTEMP HX is an austenitic nickel-base alloy designed for outstanding oxidation and strength at high temperatures. The alloy is solid-solution strengthened. Applications include uses in the aerospace, heat treatment and petrochemical markets. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fracture toughness and creep. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, and joining. Filing Code: Ni-442. Producer or source: Allegheny Ludlum Corporation.


Alloy Digest ◽  
1993 ◽  
Vol 42 (7) ◽  

Abstract DELORO 716 PM is a nickel-base alloy recommended for handling conditions of wear, erosion, heat and corrosion when impact is also a consideration. This datasheet provides information on composition, physical properties, and hardness. It also includes information on high temperature performance and wear resistance as well as machining and joining. Filing Code: Ni-435. Producer or source: Deloro Stellite Inc.


Alloy Digest ◽  
1965 ◽  
Vol 14 (11) ◽  

Abstract MAR-M Alloy 200 is a nickel-base alloy designed primarily as a cast turbine blade material which retains useful strength up to 1900 F. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on high temperature performance as well as heat treating and joining. Filing Code: Ni-107. Producer or source: Martin Metals Company.


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