A Focused Review on Engineering Application of Multi-Principal Element Alloy

Compared with traditional alloys with one principal component up to 40–90%, multi-principal element alloys (MPEAs) were born in the complicated intermingling of traditional and non-traditional physical metallurgy, and brings us a great amount of excellent performances. Here, we would briefly summarize the potential applications in some key areas, which is helpful for latecomers to quickly and comprehensively understand this new alloy system. Especially, the applications of MPEAs in aerospace, industrial equipment, national defense, energy, navigation and so on are discussed roughly. Subsequently, several emerging areas have also been compared. Finally, some suggestions are given for the future development trend.

The Study on Feasibility and Welding Characteristics of GMAW Surfacing Remanufacturing of H13 Steel Cutter Ring of TBM Hob

As H13 steel is a common material for cutters of Tunnel Boring Machine (TBM), the research on surfacing remanufacturing performance is of great value. In this paper, the phase composition of the surfacing layer of H13 steel after gas metal arc welding (GMAW) was analyzed by exploring the precipitation of hard phase in the molten pool, and the microstructure evolution of the surfacing layer was revealed. Then, we carried out simulation modeling analysis on H13 steel surfacing remanufacturing. Results show that: (1) the surfacing layer is combined with the base metal by physical metallurgy without obvious defects such as pores, inclusions and cracks in the surfacing layer; (2) the hardness of the surfacing layer is 60 HRC, which is about 1.5 times of that of the base metal; (3) the stress is mainly concentrated in the arc starting and ending points, followed by the external constraints on both sides of the surfacing layer; (4) the deformation of surfacing layer is slight, which does not affect the forming quality of base metal, while the deformation of base metal is relatively severe. This paper verifies the feasibility of H13 steel remanufacturing from experimental and simulation, providing theoretical basis for future engineering practice.

Tailoring plasticity mechanisms in compositionally graded hierarchical steels fabricated using additive manufacturing

While there exists in nature abundant examples of materials with site-specific gradients in microstructures and properties, engineers and designers have traditionally used monolithic materials with discrete properties. Now, however, additive manufacturing (AM) offers the possibility of creating structures that mimic some aspects of nature. One example that has attracted attention in the recent years is the hierarchical structure in bamboo. The hierarchical architecture in bamboo is characterized by spatial gradients in properties and microstructures and is well suited to accommodate and survive complex stress states, severe mechanical forces, and large deformations. While AM has been used routinely to fabricate functionally graded materials, this study distinguishes itself by leveraging AM and physical metallurgy concepts to trigger cascading deformation in a single sample. Specifically, we have been successful in using AM to fabricate steel with unique spatial hierarchies in structure and property to emulate the structure and deformation mechanisms in natural materials. This study shows an improvement in the strength and ductility of the nature-inspired “hierarchical steel” compared with conventional cast stainless steels. In situ characterization proves that this improvement is due to the sequential activation of multiple deformation mechanisms namely twinning, transformation-induced plasticity, and dislocation-based plasticity. While significantly higher strengths can be achieved by refining the chemical and processing technique, this study sets the stage to achieve the paradigm of using AM to fabricate structures which emulate the flexibility in mechanical properties of natural materials and are able to adapt to in-service conditions.

Investigations of Effects of Intermetallic Compound on the Mechanical Properties and Shape Memory Effect of Ti–Au–Ta Biomaterials

Owing to the world population aging, biomedical materials, such as shape memory alloys (SMAs) have attracted much attention. The biocompatible Ti–Au–Ta SMAs, which also possess high X–ray contrast for the applications like guidewire utilized in surgery, were studied in this work. The alloys were successfully prepared by physical metallurgy techniques and the phase constituents, microstructures, chemical compositions, shape memory effect (SME), and superelasticity (SE) of the Ti–Au–Ta SMAs were also examined. The functionalities, such as SME, were revealed by the introduction of the third element Ta; in addition, obvious improvements of the alloy performances of the ternary Ti–Au–Ta alloys were confirmed while compared with that of the binary Ti–Au alloy. The Ti3Au intermetallic compound was both found crystallographically and metallographically in the Ti–4 at.% Au–30 at.% Ta alloy. The strength of the alloy was promoted by the precipitates of the Ti3Au intermetallic compound. The effects of the Ti3Au precipitates on the mechanical properties, SME, and SE were also investigated in this work. Slight shape recovery was found in the Ti–4 at.% Au–20 at.% Ta alloy during unloading of an externally applied stress.

Crystalline Imperfections: Key Topics in Materials Science and Engineering

Crystalline Imperfections: Key Topics in Materials Science and Engineering deals with the practical aspects of compositional and structural imperfections, how they are controlled, and how they influence material properties and behaviors. The book is organized into two sections, the first of which is a tutorial on compositional impurities and different types of crystal lattice defects. The section that follows, the focal point of the book, furthers the learning process by guiding readers through a series of real-world problems and their respective solutions. The content of this book and its presentation format are particularly well suited for early-career engineers who would like to sharpen their understanding of physical metallurgy and its application in design and manufacturing.

Shear band-driven precipitate dispersion for ultrastrong ductile medium-entropy alloys

Precipitation strengthening has been the basis of physical metallurgy since more than 100 years owing to its excellent strengthening effects. This approach generally employs coherent and nano-sized precipitates, as incoherent precipitates energetically become coarse due to their incompatibility with matrix and provide a negligible strengthening effect or even cause brittleness. Here we propose a shear band-driven dispersion of nano-sized and semicoherent precipitates, which show significant strengthening effects. We add aluminum to a model CoNiV medium-entropy alloy with a face-centered cubic structure to form the L21 Heusler phase with an ordered body-centered cubic structure, as predicted by ab initio calculations. Micro-shear bands act as heterogeneous nucleation sites and generate finely dispersed intragranular precipitates with a semicoherent interface, which leads to a remarkable strength-ductility balance. This work suggests that the structurally dissimilar precipitates, which are generally avoided in conventional alloys, can be a useful design concept in developing high-strength ductile structural materials.

Laser Beam and Laser-Arc Hybrid Welding of Aluminium Alloys

Aluminium alloys are widely used in many industries due to their high strength-to-weight ratios and resistance to corrosion. Due to their specific thermophysical properties and intricate physical metallurgy, these alloys are challenging to weld. Work-hardened alloys may experience strength loss in heat-affected zones (HAZ). The strength of precipitation-hardened alloys is severely damaged in both HAZ and weld metal due to coarsening or full dissolution. The high thermal conductivity and reflectivity of aluminium causes lower laser beam absorptivity with lower processing efficiency. Weld imperfections such as porosity, humping, and underfills are frequently formed due to the low melting point and density promoting high liquidity with low surface tension. Porosity is the most persistent imperfection and is detrimental for mechanical properties. In this work, extensive review was made on laser beam and laser-arc hybrid welding of aluminium alloys. Solidification cracking, evaporation of alloying elements, porosity and keyhole stability, and other challenges are studied in detail. The current development of laser welding of aluminium alloys is not so mature and new discoveries will be made in the future including the use of newly developed laser systems, welding consumables, welding methods, and approaches.