scholarly journals Modeling and Simulation of Fluidized Catalytic Cracking Riser Reactor Using Pseudo Reaction Kinetics : A Review

2017 ◽  
Vol 9 (3) ◽  
pp. 1667-1681
Author(s):  
Yadav P.K ◽  
Rajeev Kumar Garg
Author(s):  
B. J. Bowman ◽  
C. Q. Zhou ◽  
S. L. Chang

Fluidized Catalytic Cracking (FCC) oil refining technology converts heavy feed oil into lighter, more valuable components using hot catalysts in a riser reactor. The interphase mixing, vaporization, and chemical reactions are the controlling processes inside the FCC riser. The interactions between the feed oil spray and the gas/solid flow determine the final products of the cracking process, and ultimately the profitability of the FCC unit. A three-phase reacting flow computational fluid dynamic (CFD) code, ICRKFLO, has been developed for the simulation of FCC riser flows. In this study, ICRKFLO is used to simulate a low profile FCC riser. A low profile riser has a shorter residence time than standard FCC risers, and the modeling of the droplet vaporization process is of great importance. Because feed oil is composed of many hydrocarbon components, each of which vaporize at a different temperature, a new vaporization model is developed to include multicomponent vaporization of a droplet. The model allows the boiling point temperature of the droplets to vary as the vaporizing droplet loses mass to the gaseous phase. Comparison between the existing and new models shows a significant change in gasoline yields at the riser exit.


2007 ◽  
Vol 21 (6) ◽  
pp. 3076-3083 ◽  
Author(s):  
Subhash Bhatia ◽  
Chew Thiam Leng ◽  
Pramila Tamunaidu

Author(s):  
J.K. Lampert ◽  
G.S. Koermer ◽  
J.M. Macaoy ◽  
J.M. Chabala ◽  
R. Levi-Setti

We have used high spatial resolution imaging secondary ion mass spectrometry (SIMS) to differentiate mineralogical phases and to investigate chemical segregations in fluidized catalytic cracking (FCC) catalyst particles. The oil industry relies on heterogeneous catalysis using these catalysts to convert heavy hydrocarbon fractions into high quality gasoline and fuel oil components. Catalyst performance is strongly influenced by catalyst microstructure and composition, with different chemical reactions occurring at specific types of sites within the particle. The zeolitic portions of the particle, where the majority of the oil conversion occurs, can be clearly distinguished from the surrounding silica-alumina matrix in analytical SIMS images.The University of Chicago scanning ion microprobe (SIM) employed in this study has been described previously. For these analyses, the instrument was operated with a 40 keV, 10 pA Ga+ primary ion probe focused to a 30 nm FWHM spot. Elemental SIMS maps were obtained from 10×10 μm2 areas in times not exceeding 524s.


Author(s):  
Clifford S. Rainey

The spatial distribution of V and Ni deposited within fluidized catalytic cracking (FCC) catalyst is studied because these metals contribute to catalyst deactivation. Y zeolite in FCC microspheres are high SiO2 aluminosilicates with molecular-sized channels that contain a mixture of lanthanoids. They must withstand high regeneration temperatures and retain acid sites needed for cracking of hydrocarbons, a process essential for efficient gasoline production. Zeolite in combination with V to form vanadates, or less diffusion in the channels due to coke formation, may deactivate catalyst. Other factors such as metal "skins", microsphere sintering, and attrition may also be involved. SEM of FCC fracture surfaces, AEM of Y zeolite, and electron microscopy of this work are developed to better understand and minimize catalyst deactivation.


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