scholarly journals Numerical Simulation of Thermal Field of Work Roll during Top Side-pouring Twin-roll Casting of Steel

2017 ◽  
Vol 57 (10) ◽  
pp. 1811-1820
Author(s):  
Haozhen Zhang ◽  
Cheng Zhou ◽  
Chunxiao Wei
Keyword(s):  
Numerical Simulation ◽  
Thermal Field ◽  
Work Roll ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

scholarly journals Analysis of Thermal Stress during of Twin-Roll Casting of Magnesium Alloy

2012 ◽  
Vol 217-219 ◽  
pp. 1928-1933
Author(s):  
Yu Cheng Zhang ◽  
Tian Yang Han ◽  
Zheng Yi Jiang ◽  
Dong Bin Wei
Keyword(s):  
Numerical Simulation ◽  
Thermal Stress ◽  
Magnesium Alloy ◽  
Process Parameters ◽  
Element Model ◽  
Spray Angle ◽  
Thermal Cracks ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

The process of twin-roll casting including pouring, solidifying, rolling and cooling can be accomplished in a very short time. Consequently, some important process parameters in the twin-roll casting that are difficult to be obtained in experiment can be acquired using numerical simulation. In this paper, a numerical simulation based on a 2D finite element model of vertical twin-roll strip casting of magnesium alloy has been conducted, and the thermal stress fields are significantly discussed. The influences of key process parameters consisting of submerged nozzle depth and nozzle spray angle have been studied. The thermal cracks on the surface of the strip are analysed according to the thermal stress distribution.

scholarly journals Computer Modeling of Electromagnetic Fields and Fluid Flows for Edge Containment in Continuous Casting

2004 ◽  
Vol 127 (4) ◽  
pp. 724-730 ◽  
Author(s):  
Fon-Chieh Chang ◽  
John R. Hull
Keyword(s):  
Numerical Simulation ◽  
Fluid Flow ◽  
Liquid Metal ◽  
Eddy Currents ◽  
Stokes Equations ◽  
Fluid Flows ◽  
Experimental Results ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

A computer model was developed to predict eddy currents and fluid flows in molten steel. The model was verified by comparing predictions with experimental results of liquid-metal containment and fluid flow in electromagnetic (EM) edge dams (EMDs) designed at Inland Steel (Ispat Industries Ltd.) for twin-roll casting. This mathematical model can greatly shorten casting research on the use of EM fields for liquid metal containment and control. It can also optimize the existing casting processes and minimize expensive, time-consuming full-scale testing. The model was verified by comparing predictions with experimental results of liquid metal containment and fluid flow in EM edge dams designed at Inland Steel (Ispat Industries Ltd.) for twin-roll casting. Numerical simulation was performed by coupling a three-dimensional (3D) finite-element EM code (ELEKTRA) and a 3D finite-difference fluids code (CaPS-EM) to solve Maxwell’s equations, Ohm’s law, Navier-Stokes equations, and transport equations of turbulence flow in a casting process that uses EM fields. ELEKTRA is able to predict the eddy-current distribution and EM forces in complex geometry. CaPS-EM is capable of modeling fluid flows with free surfaces and dynamic rollers. The computed 3D magnetic fields and induced eddy currents in ELEKTRA are used as input to flow-field computations in CaPS-EM. Results of the numerical simulation compared well with measurements obtained from both static and dynamic tests.

Numerical simulation of the twin-roll casting process of magnesium alloy strip

2009 ◽  
Vol 209 (5) ◽  
pp. 2321-2328 ◽  
Author(s):  
Jian Zeng ◽  
Roger Koitzsch ◽  
Herbert Pfeifer ◽  
Bernd Friedrich
Keyword(s):  
Numerical Simulation ◽  
Magnesium Alloy ◽  
Casting Process ◽  
Alloy Strip ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

Numerical Simulation of The Top Side-Pouring Twin-Roll Casting of 6.5 wt.% Si Steel Process

2021 ◽  
Author(s):  
Dongpo Xuan ◽  
cheng zhou ◽  
You Zhou ◽  
Tianliang Jiang ◽  
Biji Zhu ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Process Conditions ◽  
Outlet Temperature ◽  
Final Shape ◽  
Twin Roll Casting ◽  
Finite Element Software ◽  
Melt Pool ◽  
Roll Casting ◽  
Twin Roll

Abstract Using the commercial finite element software ProCAST to predict the temperature field, the flow field, the turbulent kinetic energy, and melt-pool outlet temperature of the top side-pouring twin-roll casting (TSTRC) of 6.5 wt.% Si steel process, and the cellular automaton–finite element (CA-FE) method was used to simulate the melt-pool outlet microstructure. The effect of different process conditions on the TSTRC process was investigated through numerical simulation and a processing technic appropriate for the production of 6.5 wt.% Si steel was obtained. Meanwhile, the influence of violent stirring in the melt-pool on the microstructure under different process conditions was evaluated. It was found that vigorous stirring in the melt-pool was conducive to formate the equiaxed crystal structure. Not only realized the near-final shape of the metal sheet, but also realized the near-final shape of the microstructure. Chose the proper process to experiment, and from comparing the simulation and the experiment, the simulation and experimental results were in good agreement, which verified the simulation's feasibility and accuracy.

Optimum Design and Analysis of Metal Delivery System for Magnesium Alloy Plates with Twin-Roll Casting Process

2013 ◽  
Vol 395-396 ◽  
pp. 1150-1153 ◽  
Author(s):  
Qun Yu ◽  
Xiao Dong Hu ◽  
Long Huan Huang ◽  
Yue Lin
Keyword(s):  
Numerical Simulation ◽  
Magnesium Alloy ◽  
Delivery System ◽  
Physical Simulation ◽  
Casting Process ◽  
Simulation Method ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll ◽  
Metal Delivery

Using physical and numerical simulation method，metal delivery system of twin-roll casting magnesium alloy process was researched. The Anycasting software was used to simulate different flow systems by VOF method. And based on similar principles, an acrylic experimental model with the ratio of 1:1 was designed. The dam’s size and position were optimized by simulations and experiments. The flow distribution is uniform along the horizontal of the casting roller. Numerical simulation and physical simulation are in good coincidence.

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