scholarly journals Research of 316L Metallic Powder for Use in SLM 3D Printing

2020 ◽  
Vol 20 (1) ◽  
pp. 5-15 ◽  
Author(s):  
J. Hajnys ◽  
M. Pagac ◽  
J. Mesicek ◽  
J. Petru ◽  
F. Spalek

Abstract3D metal printing is an increasingly popular production of steel parts. The most widespread and most accurate method is SLM (Selective Laser Melting), which uses metallic powder as the input material. The article is dedicated to researching the supplied powder from Renishaw. The powder is made by gas atomization and 3 phases of powder (virgin, sift and waste) that are present in the SLM process are examined. Powder morphology by SEM electron microscopy is investigated and the porosity of the powder is measured by optical method. Next, the powder grain size fraction is examined. In conclusion, there are recommendations and other directions of possible research. The main quantitative result from research is that, in general, small particles are reduced in the sift powder and the number of larger particles is increased, but the powder is still usable for further use.

Author(s):  
Jimmy Chuang ◽  
Jin Yang ◽  
David Shia ◽  
Y L Li

Abstract In order to meet increasing performance demand from high-performance computing (HPC) and edge computing, thermal design power (TDP) of CPU and GPU needs to increase. This creates thermal challenge to corresponding electronic packages with respect to heat dissipation. In order to address this challenge, two-phase immersion cooling is gaining attention as its primary mode of heat of removal is via liquid-to-vapor phase change, which can occur at relatively low and constant temperatures. In this paper, integrated heat spreader (IHS) with boiling enhancement features is proposed. 3D metal printing and metal injection molding (MIM) are the two approaches used to manufacture the new IHS. The resultant IHS with enhancement features are used to build test vehicles (TV) by following standard electronic package assembly process. Experimental results demonstrated that boiling enhanced TVs improved two-phase immersion cooling capability by over 50% as compared to baseline TV without boiling enhanced features.


AI & Society ◽  
2018 ◽  
Vol 33 (2) ◽  
pp. 241-252 ◽  
Author(s):  
Thomas Duda ◽  
L. Venkat Raghavan

Science ◽  
2020 ◽  
Vol 368 (6491) ◽  
pp. 583-584
Author(s):  
Andrew T. Polonsky ◽  
Tresa M. Pollock

Materials ◽  
2017 ◽  
Vol 10 (3) ◽  
pp. 305 ◽  
Author(s):  
Luquan Ren ◽  
Xueli Zhou ◽  
Zhengyi Song ◽  
Che Zhao ◽  
Qingping Liu ◽  
...  

Author(s):  
Yuichi Niibori ◽  
Hideo Usui ◽  
Taiji Chida ◽  
Hitoshi Mimura

Cement is a practical material for constructing the geological disposal system of radioactive wastes. However, such materials alter groundwater up to 13 in pH around the repository, changing the permeability of natural barrier. So far, the authors have examined the relation of permeability change with dissolution process by flowing a high pH solution (NaOH, 0.1 mM) into a bed packed with amorphous silica particles. Here, the particle diameters were adjusted to a size fraction of 74 to 149 μm by sieving. Its specific surface area was estimated as 350 m2/g by the BET method using nitrogen gas. The experimental results showed that the permeability did not immediately change although the soluble silicic acid continuously flowed out of the packed bed. This study proposes a new mathematical model considering the diffusion and dissolution processes in the inner pore of the particle. This model assumed that each packed particle (74 to 149μm in diameter) consists of the sphere-shaped aggregation of smaller particles (20 nm in diameter). OH− ions diffuse into the pore between such small particles, and simultaneously consumed by the reaction with small particles. The radius of the each packed particle (sphere-shaped aggregation of small particles) was defined by the length from the center of the aggregation to the region where the small particles still remains. Since the outer small particles more easily dissolve than inner small particles because of diffusion process of OH− ions, each packed particle gradually shrinks. The fundamental equations consist of a simple diffusion equation of spherical coordinates of OH− ions considering the reaction term, which is linked by the equation to describe the size change of small particles with time. Here, this model also considered a change (time and space) of the diffusion oefficient caused by the change of the porosity between small particles. Besides, the change of over-all permeability of the packed bed was evaluated by Kozeny-Carman equation and the calculated radii of packed particles. The dissolution rate constant already reported was used. The calculated result was able to well describe the experimental result, though there was no fitting parameter in the comparison with the experiment results. While the flow paths of underground cannot be simply simulated by a packed bed, this approach suggested that the dynamic behavior of permeability in a natural barrier depends also on non-uniformity of dissolution processes in inner pores (secondary pores) of minerals.


2019 ◽  
Vol 13 (3) ◽  
pp. 346-353 ◽  
Author(s):  
Johnnieew Zhong Li ◽  
Mohd Rizal Alkahari ◽  
Nor Ana Binti Rosli ◽  
Rafidah Hasan ◽  
Mohd Nizam Sudin ◽  
...  

Wire arc additive manufacturing (WAAM) is a crucial technique in the fabrication of 3D metallic structures. It is increasingly being used worldwide to reduce costs and time. Generally, AM technology is used to overcome the limitations of traditional subtractive manufacturing (SM) for fabricating large-scale components with lower buy-to-fly ratios. There are three heat sources commonly used in WAAM: metal inert gas welding (MIG), tungsten inert gas welding (TIG), and plasma arc welding (PAW). MIG is easier and more convenient than TIG and PAW because it uses a continuous wire spool with the welding torch. Unlike MIG, tungsten inert gas welding (TIG) and plasma arc welding (PAW) need an external wire feed machine to supply the additive materials. WAAM is gaining popularity in the fabrication of 3D metal components, but the process is hard to control due to its inherent residual stress and distortion, which are generated by the high thermal input from its heat sources. Distortion and residual stress are always a challenge for WAAM because they can affect the component’s geometric accuracy and drastically degrade the mechanical properties of the components. In this paper, wire-based and wire arc technology processes for 3D metal printing, including their advantages and limitations are reviewed. The optimization parametric study and modification of WAAM to reduce both residual stress and distortion are tabulated, summarized, and discussed.


2018 ◽  
Vol 52 ◽  
pp. 106-111 ◽  
Author(s):  
Dien Wang ◽  
Chenyang Wen ◽  
Yina Chang ◽  
Wei Lin ◽  
Shih-Chi Chen

2017 ◽  
Vol 7 ◽  
pp. 253-259 ◽  
Author(s):  
Simon Graf

As the whole world gets more digital, so do we. This article provides a basic know-how for the CAD/CAM-workflow for metallic orthodontic appliances. Demonstrating step-by-step how to design the appliance on a digital cast and laser-melting (3D metal printing) it, till the final result, without any physical models.


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