Recent Developments in Impingement Array Cooling, Including Consideration of the Separate Effects of Mach Number, Reynolds Number, Temperature Ratio, Hole Spacing, and Jet-to-Target-Plate Distance

Author(s):  
Phillip M. Ligrani
Author(s):  
Junsik Lee ◽  
Zhong Ren ◽  
Phil Ligrani ◽  
Michael D. Fox ◽  
Hee-Koo Moon

Data which illustrate the combined and separate effects of hole array spacing, jet-to-target plate distance, and Reynolds number on cross-flows, and the resulting heat transfer, for an impingement jet array are presented. The array of impinging jets are directed to one flat surface of a channel which is bounded on three sides. Considered are Reynolds numbers ranging from 8,000 to 50,000, jet-to-target plate distances of 1.5D, 3.0D, 5.0D, and 8.0D, and steamwise and spanwise hole spacing of 5D, 8D, and 12D, where D is the impingement hole diameter. In general, the cumulative accumulations of cross-flows, from sequential rows of jets, reduce the effectiveness of each individual jet (especially for jets at larger streamwise locations). The result is sequentially decreasing periodic Nusselt number variations with streamwise development, which generally become more significant as the Reynolds number increases, and as hole spacing decreases. In other situations, the impingement cross-flow results in locally augmented Nusselt numbers. Such variations most often occur at larger downstream locations, as jet interactions are more vigorous, and local magnitudes of mixing and turbulent transport are augmented. This occurs in channels at lower Reynolds numbers, where impingement jets are confined by smaller hole spacing, and smaller jet-to-target plate distance. The overall result is complex dependence of local, line-averaged, and spatially-averaged Nusselt numbers on hole array spacing, jet-to-target plate distance, and impingement jet Reynolds number. Of particular importance are the effects of these parameters on the coherence of the shear layers which form around the impingement jets, as well as on the Kelvin-Helmholtz instability vortices which develop within the shear interface around each impingement jet.


Author(s):  
Junsik Lee ◽  
Zhong Ren ◽  
Jacob Haegele ◽  
Geoff Potts ◽  
Jae Sik Jin ◽  
...  

Data which illustrate the effects of jet-to-target plate distance and Reynolds number on the heat transfer from an array of jets impinging on a flat plate are presented. Considered are Reynolds numbers Rej ranging from 8,200, to 52,000, with isentropic jet Mach numbers of approximately 0.1 to 0.2. Jet-to-target plate distances Z of 1.5D, 3.0D, 5.0D, and 8.0D are employed, where D is the impingement hole diameter. Steamwise and spanwise hole spacings are 8D. Local and spatially-averaged Nusselt numbers show strong dependence on the impingement jet Reynolds number for all situations examined. Experimental results also illustrate the dependence of local Nusselt numbers on normalized jet-to-target plate distance, especially for smaller values of this quantity. The observed variations are partially due to accumulating cross-flows produced as the jets advect downstream, as well as the interactions of the vortex structures which initially form around the jets, and then impact and interact as they advect away from stagnation points along the impingement target surface. The highest spatially-averaged Nusselt numbers are present for Z/D = 3.0 for Rej of 8,200, 20,900, and 30,000. When Rej = 52,000, spatially-averaged Nusselt numbers increase as Z/D decreases, with the highest value present at Z/D = 1.5.


2016 ◽  
Vol 47 (2) ◽  
pp. 119-140 ◽  
Author(s):  
Mary Jennerjohn ◽  
Junsik Lee ◽  
Zhong Ren ◽  
Phillip Ligrani ◽  
Mark McQuilling ◽  
...  

Author(s):  
Nirm V. Nirmalan ◽  
John A. Weaver ◽  
Larry D. Hylton

This paper presents data showing the improvement in cooling effectiveness of turbine vanes through the application of water-air cooling technology in an industrial/utility engine application. The technique utilizes a finely dispersed water-in-air mixture that impinges on the internal surfaces of turbine airfoils to produce very high cooling rates. An airfoil was designed to contain a standard impingement tube which distributes the water-air mixture over the inner surface of the airfoil. The water flash vaporizes off the airfoil inner wall. The resulting mixture of air-steam-water droplets is then routed through a pin fin array in the trailing edge region of the airfoil where additional water is vaporized. The mixture then exits the airfoil into the gas path through trailing edge slots. Experimental measurements were made in a three-vane, linear, two-dimensional cascade. The principal independent parameters — Mach number, Reynolds number, wall-to-gas temperature ratio, and coolant-to-gas mass flow ratio — were maintained over ranges consistent with typical engine conditions. Five impingement tubes were utilized to study geometry scaling, impingement tube-to-airfoil wall gap spacing, impingement tube hole diameter, and impingement tube hole patterns. The test matrix was structured to provide an assessment of the independent influence of parameters of interest, namely, exit Mach number, exit Reynolds number, gas-to-coolant temperature ratio, water- and air-coolant-to-gas mass flow ratios, and impingement tube geometry. Heat transfer effectiveness data obtained in this program demonstrated that overall cooling levels typical for air cooled vanes could be achieved with the water-air cooling technique with reductions of cooling air flow of significantly more than 50%.


1998 ◽  
Vol 120 (1) ◽  
pp. 50-60 ◽  
Author(s):  
N. V. Nirmalan ◽  
J. A. Weaver ◽  
L. D. Hylton

This paper presents data showing the improvement in cooling effectiveness of turbine vanes through the application of water–air cooling technology in an industrial/utility engine application. The technique utilizes a finely dispersed water-in-air mixture that impinges on the internal surfaces of turbine airfoils to produce very high cooling rates. An airfoil was designed to contain a standard impingement tube, which distributes the water–air mixture over the inner surface of the airfoil. The water flash vaporizes off the airfoil inner wall. The resulting mixture of air–steam–water droplets is then routed through a pin fin array in the trailing edge region of the airfoil where additional water is vaporized. The mixture then exits the airfoil into the gas path through trailing edge slots. Experimental measurements were made in a three-vane, linear, two-dimensional cascade. The principal independent parameters—Mach number, Reynolds number, wall-to-gas temperature ratio, and coolant-to-gas mass flow ratio—were maintained over ranges consistent with typical engine conditions. Five impingement tubes were utilized to study geometry scaling, impingement tube-to-airfoil wall gap spacing, impingement tube hole diameter, and impingement tube hole patterns. The test matrix was structured to provide an assessment of the independent influence of parameters of interest, namely, exit Mach number, exit Reynolds number, gas-to-coolant temperature ratio, water-and air-coolant-to-gas mass flow ratios, and impingement tube geometry. Heat transfer effectiveness data obtained in this program demonstrated that overall cooling levels typical for air-cooled Vanes could be achieved with the water–air cooling technique with reductions of cooling air flow of significantly more than 50 percent.


2013 ◽  
Vol 136 (5) ◽  
Author(s):  
Junsik Lee ◽  
Zhong Ren ◽  
Jacob Haegele ◽  
Geoffrey Potts ◽  
Jae Sik Jin ◽  
...  

Data which illustrate the effects of jet-to-target plate distance and Reynolds number on the heat transfer from an array of jets impinging on a flat plate are presented. Considered are Reynolds numbers Rej ranging from 8200 to 52,000 with isentropic jet Mach numbers of approximately 0.1 to 0.2. Jet-to-target plate distances Z of 1.5D, 3.0D, 5.0D, and 8.0D are employed, where D is the impingement hole diameter. Streamwise and spanwise hole spacings are 8D. Local and spatially-averaged Nusselt numbers show strong dependence on the impingement jet Reynolds number for all situations examined. Experimental results also illustrate the dependence of local Nusselt numbers on normalized jet-to-target plate distance, especially for smaller values of this quantity. The observed variations are partially due to accumulating cross-flows produced as the jets advect downstream, as well as the interactions of the vortex structures, which initially form around the jets and then impact and interact as they advect away from stagnation points along the impingement target surface. The highest spatially-averaged Nusselt numbers are present for Z/D = 3.0 for Rej of 8200, 20,900, and 30,000. When Rej = 52,000, spatially-averaged Nusselt numbers increase as Z/D decreases, with the highest value present at Z/D = 1.5.


Author(s):  
Yuan Hu ◽  
Quanhua Sun ◽  
Jing Fan

Gas flow over a micro cylinder is simulated using both a compressible Navier-Stokes solver and a hybrid continuum/particle approach. The micro cylinder flow has low Reynolds number because of the small length scale and the low speed, which also indicates that the rarefied gas effect exists in the flow. A cylinder having a diameter of 20 microns is simulated under several flow conditions where the Reynolds number ranges from 2 to 50 and the Mach number varies from 0.1 to 0.8. It is found that the low Reynolds number flow can be compressible even when the Mach number is less than 0.3, and the drag coefficient of the cylinder increases when the Reynolds number decreases. The compressible effect will increase the pressure drag coefficient although the friction coefficient remains nearly unchanged. The rarefied gas effect will reduce both the friction and pressure drag coefficients, and the vortex in the flow may be shrunk or even disappear.


Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.


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