Reliability optimization design of a helical compression spring based on stability failure

Author(s):  
Y. Z. Long
2020 ◽  
Vol 34 (12) ◽  
pp. 5041-5051
Author(s):  
Xinda Zhou ◽  
Zhaojun Yang ◽  
Hailong Tian ◽  
Chuanhai Chen ◽  
Liding Wang ◽  
...  

Author(s):  
Chun-Yan Wang ◽  
Wei-Wei Wang ◽  
Wan-Zhong Zhao ◽  
Yu-Fang Li ◽  
Guan Zhou

The bumper system always directly causes the injury of the pedestrian leg in the car–pedestrian accidents. Therefore, it is of practical significance to optimize the bumper structure to enhance the protective effect of the pedestrian leg. Based on the original bumper system, this work proposes a novel negative Poisson’s ratio energy-absorbing forepart with inner hexagonal cellular structure, which is designed at the lower leg impact zone between the bumper beam and the cover. The parametric model of the negative Poisson’s ratio forepart, the lower legform impactor model, and the car–pedestrian collision model are firstly established. Then, through integrating the response surface method, second-order reliability method, and archive-based micro genetic algorithm, a reliability optimization design is further conducted for the negative Poisson’s ratio forepart based on the deterministic optimization results. Simulation results show that the optimized negative Poisson’s ratio forepart not only can significantly enhance the reliability and robustness, but also improve the protective effect of the pedestrian leg.


Author(s):  
Yong Gao ◽  
Fang Zhang ◽  
Yuanyuan Li

A general method for reliability sensitivity analysis and reliability optimization design of planar slider crank mechanism with two clearance joints was presented. A continuous contact force model considering energy dissipation was employed to estimate the contact force acting on the clearance joint. The Monte Carlo method was used to analyze the reliability sensitivity. In addition, based on the Kriging method, a surrogate model was constructed with consideration of explicit function expression. The precision and reliability of the presented method have been successfully demonstrated by numerical simulation. The results show that the number and position of clearance joint considered have a great influence on the maximum allowable displacement of the slider. The changing of the reliability sensitivity for the mean and variance of several random variables has certain regularity. Compared with the determinacy optimization design, the reliability optimization design presented here shows better dynamical performances.


2019 ◽  
Vol 36 (3) ◽  
pp. 1055-1078 ◽  
Author(s):  
Hailiang Su ◽  
Fengchong Lan ◽  
Yuyan He ◽  
Jiqing Chen

Purpose Meta-model method has been widely used in structural reliability optimization design. The main limitation of this method is that it is difficult to quantify the error caused by the meta-model approximation, which leads to the inaccuracy of the optimization results of the reliability evaluation. Taking the local high efficiency of the proxy model, this paper aims to propose a local effective constrained response surface method (LEC-RSM) based on a meta-model. Design/methodology/approach The operating mechanisms of LEC-RSM is to calculate the index of the local relative importance based on numerical theory and capture the most effective area in the entire design space, as well as selecting important analysis domains for sample changes. To improve the efficiency of the algorithm, the constrained efficient set algorithm (ESA) is introduced, in which the sample point validity is identified based on the reliability information obtained in the previous cycle and then the boundary sampling points that violate the constraint conditions are ignored or eliminated. Findings The computational power of the proposed method is demonstrated by solving two mathematical problems and the actual engineering optimization problem of a car collision. LEC-RSM makes it easier to achieve the optimal performance, less feature evaluation and fewer algorithm iterations. Originality/value This paper proposes a new RSM technology based on proxy model to complete the reliability design. The originality of this paper is to increase the sampling points by identifying the local importance of the analysis domain and introduce the constrained ESA to improve the efficiency of the algorithm.


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