scholarly journals Study on Optimization of Plasma Spraying High Cr-Fe Alloy on the Inner Surface of Al Cylinder for NAS Battery, on Characterization of Sprayed Coating, and on Estimation of Corrosion Resistance for Sulfide Reaction

2006 ◽  
Vol 53 (12) ◽  
pp. 921-927 ◽  
Author(s):  
Takashi Ando ◽  
Yoshio Harada
Author(s):  
Z. Zhou ◽  
N. Eguchi ◽  
H. Shirasawa ◽  
A. Ohmori

Abstract Hybrid plasma spraying combined with YAG laser irradiation was studied in order to obtain the optimum zirconia coatings for thermal barrier use. Zirconia coatings of approximately 150 ;Um in thickness were formed on the NiCrAlY under coated steel substrates both by means of conventional plasma spraying and hybrid plasma spraying under a variety of conditions. Post-laser irradiation was also conducted on the plasma as-sprayed coating for comparison. The microstructure of each coating was studied in detail and, for some representative coatings, thermal barrier properties were evaluated by hot erosion and a hot oxidation test. With hybrid spraying, performed under optimum conditions, it was found that a microstructure with appropriate partial densification and without connected porosities was formed and that cracks, which are generally produced in the post-laser irradiation treatment, were completely inhibited. In addition, hybrid spraying formed a smooth coating surface. These microstructural changes resulted in improved coating properties with regard to hardness, high temperature erosion resistance and oxidation resistance.


2003 ◽  
Vol 254-256 ◽  
pp. 319-322 ◽  
Author(s):  
Khiam Aik Khor ◽  
M. Espanol Pons ◽  
Gemma Bertran-Vidal ◽  
Núria Llorca-Isern ◽  
Michel Jeandin ◽  
...  

Author(s):  
Lida Shen ◽  
Yinhui Huang ◽  
Zongjun Tian ◽  
Guoran Hua

This paper describes an investigation of nano-Al2O3 powders reinforced ceramic coatings, which has included NiCrAl and Al2O3+13%wt.TiO2 coats pre-produced by atmosphere plasma spraying, implemented by laser sintering. Commercial NiCrAl powders were plasma sprayed onto 45 Steel substrates to give a bond coat with thickness of ∼100μm. The 600μm thick Al2O3+13%wt.TiO2 based coating was also plasma sprayed on top of the NiCrAl bond coat. With 2.5kw continuous wave CO2 laser, nano-Al2O3 ceramic powders were laser sintered on the based Coatings. The micro structure and chemical composition of the modified Al2O3+13%wt.TiO2 coatings were analyzed by such detection devices as scanning electronic microscope (SEM) and x-ray diffraction (XRD). Microhardness, wear resistance and corrosion resistance of the modified coatings were also tested and compared with that of the unmodified. The results show that the crystal grain size of Al2O3 had no obvious growth. In addition, due to the nanostructured Al2O3 ceramic phases, the coatings exhibited higher microhardness, better wear resistance and corrosion resistance than those unmodified counterparts. The complex process of plasma spraying with laser sintering as a potential effective way of the application of ceramic nano materials was also simply discussed and summarized in the end.


2007 ◽  
Vol 21 (18n19) ◽  
pp. 3455-3458
Author(s):  
ANPING LIU ◽  
YINFENG WANG ◽  
XUEHENG YANG

The Zr -doped TiN coating, a nanometer (Ti, Zr)N thin film, has been deposited by reactive magnetron sputtering on slides and Al substrates. The crystalline phase and energy band structure have been analyzed by XRD and STS. The results of XRD show that the (Ti, Zr)N film is poly crystalline and consisted of mixed crystal of TiN and ZrN phase. The STS spectra show that Zr -doping didn't change the position and band-gap of energy level, only two new energy levels appeared, Eg = 0.33eV and Eg = 0.42eV. According to the results of measurement, (Ti, Zr)N has higher hardness and better corrosion resistance than TiN by Zr -doping.


2021 ◽  
Author(s):  
Tuan Nguyen Van ◽  
Tuan Anh Nguyen ◽  
Ha Pham Thi ◽  
Ly Pham Thi ◽  
Phuong Nguyen ◽  
...  

Abstract A typical structure of thermal spray coatings consisted of molten particles, semi-molten particles, oxides, pores and cracks. These factors caused the porosity of sprayed coatings, leading to a great influence on the coating properties, especially their wear-corrosion resistance. In this study, a post-spray sealing treatment of Cr3C2-NiCr/Al2O3-TiO2 plasma sprayed coatings was carried out, then their corrosion properties were evaluated, before and after the treatment. For sealing process, aluminum phosphate (APP) containing aluminum oxide (Al2O3) nanoparticles (~10 nm) was used. The permeability of APP into the sprayed coating was analyzed by scanning electron microscopy coupled with energy dispersive spectroscopy (SEM-EDS). The treatment efficiency for porosity and corrosion resistance of sprayed coatings were evaluated by electrochemical measurements, such as the potentiodynamic polarization and electrochemical impedance spectroscopy. In addition, the wear-corrosion resistance of the sealed coating was examined in 3.5 wt.% NaCl circulation solution containing 0.25 wt.% SiO2 particles. The obtained results showed that APP penetrated deeply through the sprayed coating. The incorporation of Al2O3 nanoparticles into APP sealant enhanced the treatment efficiency of porosity for sprayed coating. The effect of the post-treatment on corrosion protection of the sprayed coating has been discussed.


2012 ◽  
Vol 44 ◽  
pp. 1243-1245 ◽  
Author(s):  
F. Azzurri ◽  
G. Capannelli ◽  
A. Comite ◽  
R. Damani ◽  
F. Drago ◽  
...  

2010 ◽  
Vol 68 (1-2) ◽  
pp. 91-99 ◽  
Author(s):  
D. Álvarez ◽  
A. Collazo ◽  
M. Hernández ◽  
X.R. Nóvoa ◽  
C. Pérez

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