A Success of Modified Water Based Mud as Drilling Fluid Optimization to Drill Shale Formation at South-S Wells

2021 ◽  
Author(s):  
Dwie Hadinata ◽  
Yuliawan Mulia ◽  
Theodore Rudyanto ◽  
Adi Laharan ◽  
Poultje Haurissa ◽  
...  

Abstract This paper is to explain the optimization of using Modified Shale Inhibitor Water Based Mud (WBM) to drill up to 5,500 ft interval of K-formation reactive shale on South-S Gas Wells. By combining a comprehensive method consists of drilling fluid laboratory test and lessons learned in S area, the optimization was done by determining the amount or concentration of Polyamine & KCl combination, pure Polyamine, Polyamine & NaCl combination, and Pure KCl-Polymer in WBM system as a shale inhibitor. The comparison of shale inhibitor compositions were made by comparing the achieved optimization of drilling fluid program such as drilling time, cost economic, and environment aspect. The basic idea of the WBM optimization was to improve drilling time during drill 5,000 ft footage in 12-1/4" hole section in reactive shale formation as per drilling program. Laboratory test consists of Linear swelling meter with various parameter concentration of Polyamine & KCl combination, pure Polyamine, Polyamine & NACl combination, and Pure KCl-Polymer in WBM system as a shale inhibitor and cation exchange capacity test (CEC or MBT) was done using composite of offset well shale cutting. Experience showed that on 12-1/4" hole section, while facing reactive shale (CEC 18 - 24 meq/100 gr) from K-formation on South-S, modified WBM was proven to eliminate reactive shale issues and lead to budget saving without environmental issues.

2019 ◽  
Vol 2 (2) ◽  

Due to significant variations of the subsurface geology from the surface to the top of reservoir and requirement of different fluid characteristics for drilling various hole there is a need to use various mud systems. These may include a simple spud mud for surface hole section, an inhibitive drilling fluid for reactive shale section, a salt water-based mud for salt diapirs and salt formations, and a highly lubricating mud for deviated hole sections with high dogleg severity.To optimize each of these separate and distinct scenarios, there is a need to change the mud system while drilling to overcome the technical challenges associated with these formations and wellbore profiles. The change over from one mud system to another is typically done between casing points while constructing the well to overcome specific drilling challenges associated with next whole section.There is significant time and effort required to clean the mud circulation system adequately before a mud change over in order to avoid any contamination of the new mud system.This is especially true when displacing a waterbased mud by an oil-based mud or an oil-based mud by a water-based mud.If this is not done properly, contamination of the new mud by the old mud could be a source of major problems due to partial or complete loss of functional ability of the new mud system. An adaptable drilling mud system that can easily be transformed from a spud mud system to an inhibitive, or a high lubricating or a salt water mud can provide the industry a versatile fluid system with multiple hole section applications.This removes much of the NPT associated with mud changeover, reduces the mud cost as compared to mixing a totally new mud system and eliminates concerns regarding mud contamination as well as any disposal or recycling cost for the replaced system. This paper describes a volcanic ash-based drilling mud that can be used as a spud mud to drill the surface hole, can easily be converted to an inhibitive mud system to drill reactive shale sections of a borehole, a salt water-based mud to drill the salt sections and also a high lubricating water-based drilling mud to reduce torque and drag problems in deviated and horizontal boreholes. The flexible and easily convertible nature of the base volcanic ash-based drilling mud has potential to reduce total drilling cost significantly as it eliminates a significant portion of non-productive drilling time associated with mud changeover, cleaning of mud circulation system, new mud preparation, incorporation of new mud in the circulation system and displacement of the old mud from the borehole by the new mud, etc.


2014 ◽  
Vol 513-517 ◽  
pp. 309-313 ◽  
Author(s):  
Guang Feng Zhen ◽  
Go Lin Jing ◽  
Wei Jie Hu ◽  
Bai Sun Liao

With the continuous production of the well development, sidewall instability phenomenon has become increasingly serious, mostly occurs in the shale formation, benefit for oilfield produced great harm. Water-based drilling fluid sidewall instability mechanism has been basically clear, the oil-base drilling fluid influence on sidewall stability is not yet concrete. So this paper mainly for oil-based drilling fluid hard brittle shale sidewall instability mechanism research. This article first from the perspective of chemistry, the hard brittle shale borehole wall instability is studied, the experiment tested respectively by the white oil and water treatment of hard brittle shale of cation exchange capacity (CEC) value, so as to analyze the same and the hydration of clay mineral equivalent after processing samples, through analysis of the temperature, time, media's impact on hard brittle shale wellbore stability. Secondly, from the Angle of mechanics, stress and mechanical properties of mud shale formation is analyzed, and the minimum drilling fluid density model, gives a variety of analysis and calculation formula. In addition, this paper adopted the X ray diffraction (XRD)


2014 ◽  
Vol 5 (1) ◽  
pp. 260-270
Author(s):  
Khoshniyat A ◽  
Shojaei M. ◽  
Jarahian K. ◽  
Mirali M. ◽  
Ghorashi S. ◽  
...  

A new experimental model was developed to predict the role of special polymeric additives, in the drilling fluid formulation, on the wellbore stability in shale formation. The shale formation was regarded as a non-ideal membrane and the effects of various characteristics of the added polymers were studied on the membrane reflection coefficient. The model was applied to unique field data from the oil field in south of Iran, including clay structure, cation exchange capacity (CEC), density and porosity of the shale. The results, using various polyglycols and polyacrylamides as the polymeric additive, showed that the structure of the polymeric chains e.g. type and content of ionic segments had significant effect on their adsorption mechanism and its strength.  It was concluded that increasing the molecular weight of the polymer chains decreased the rate and amount of the adsorption due to the increasing of the entanglements between the chains which in turn limited their mobility. So, adsorption of the polymeric material on the shale had significant impress on its performance as a membrane by increasing the shale reflection coefficient enhancing its stability during drilling process. Finally, the developed model results were in good agreement by experimental test results which was done in a specific shale stability set up.


Author(s):  
Shaine Mohammadali Lalji ◽  
Syed Imran Ali ◽  
Zahoor Ul Hussain Awan ◽  
Yunus Jawed

AbstractOne of the most significant problems in oil and gas sector is the swelling of shale when it comes in contact with water. The migration of hydrogen ions (H+) from the water-based drilling fluid into the platelets of shale formation causes it to swell, which eventually increases the size of the shale sample and makes it structure weak. This contact results in the wellbore instability problem that ultimately reduces the integrity of a wellbore. In this study, the swelling of a shale formation was modeled using the potential of first order kinetic equation. Later, to minimize its shortcoming, a new proposed model was formulated. The new model is based on developing a third degree polynomial equation that is used to model the swelling percentages obtained through linear dynamic swell meter experiment performed on a shale formation when it comes in contact with a drilling fluid. These percentages indicate the hourly change in sample size during the contact. The variables of polynomial equation are dependent on the time of contact between the mud and the shale sample, temperature of the environment, clay content in shale and experimental swelling percentages. Furthermore, the equation also comprises of adjustable parameters that are fine-tuned in such a way that the polynomial function is best fitted to the experimental datasets. The MAE (mean absolute error) of the present model, namely Scaling swelling equation was found to be 2.75%, and the results indicate that the Scaling Swelling equation has the better performance than the first order kinetics in terms of swelling predication. Moreover, the proposed model equation is also helpful in predicting the swelling onset time when the mud and shale comes in direct contact with each other. In both the cases, the percentage deviation in predicting the swelling initiation time is close to 10%. This information will be extremely helpful in forecasting the swelling tendency of shale sample in a particular mud. Also, it helps in validating the experimental results obtained from linear dynamic swell meter.


2021 ◽  
Author(s):  
Omar Matar ◽  
Hamed AlGhadhban ◽  
Hassan AlDurazi ◽  
Eyad Ali ◽  
Ahmed AlJanahi ◽  
...  

Abstract The Bahrain field is one of the oldest developed oil fields in the Middle East, with over a dozen formations in production since the early 1930s. Currently, development of the shallow zones (<2,000 ft) of the Magwa and Ostracod formations is a challenge due to the unique complexity and extreme clay sensitivity. With previous fracturing attempts showing limited success, enhanced laboratory testing was undertaken to make fracturing treatments economic. Formation stabilization improvement is crucial in certain reservoir mineralogies, especially those with exposed shale streaks and high concentrations of clays that exhibit extremely high brine sensitivity. Lack of adequate stabilization of sensitive clays and shales risks the deconsolidation of those minerals into fines that may potentially damage the conductivity of the proppant pack in fracturing operations. Many problems associated with the use of water-based fluids in fracturing operations are caused by incompatibilities between the fracturing fluid and the shale minerals, resulting in a fines migration problem in the relatively low-permeability reservoir and a production decline after the fracturing operation. A scientific approach was applied to the selection of novel shale inhibitors to be used in fracturing applications. First, a laboratory testing program was followed to incorporate a new shale inhibitor into the fracturing fluid system. The fluid recipe was further optimized with a reduction in polymer loading, maximizing breaker concentration and ensuring fast shear recovery, because the stimulation design called for large-size proppant (up to 12/20 mesh) to be used in a low-temperature (124°F) environment. The laboratory results demonstrated that the new shale inhibitor significantly reduces alteration of the permeability of the treated core and improves shale stability. The new inhibitor was deployed in the field, as documented in several case histories. Production results of the treated wells demonstrated several-folds increase in production when compared to previously attempted proppant fracturing treatments. The pilot stimulation campaign proved the value of the laboratory research and brought on line two formations with large potential contribution to Bahrain's overall oil production. Although there is a substantial amount of literature on shale inhibition with water-based drilling fluid, the importance of the shale inhibition and the problems associated with shale reactivity during the fracturing operation remain largely unexplored. This paper presents the complex laboratory approach to stimulation fluid optimization in the Bahrain field. The novel solutions and comprehensive workflow description will benefit a broad variety of projects worldwide targeting water-sensitive or low-temperature formations that represent challenges to fracturing fluid selection.


Author(s):  
Nasiru Salahu Muhammed ◽  
Teslim Olayiwola ◽  
Salaheldin Elkatatny ◽  
Bashirul Haq ◽  
Shirish Patil

2021 ◽  
Vol 35 (6) ◽  
pp. 5264-5270
Author(s):  
Yong He ◽  
Zhen Long ◽  
Jingsheng Lu ◽  
Lingli Shi ◽  
Wen Yan ◽  
...  

Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1644
Author(s):  
Camilo Pedrosa ◽  
Arild Saasen ◽  
Bjørnar Lund ◽  
Jan David Ytrehus

The cuttings transport efficiency of various drilling fluids has been studied in several approaches. This is an important aspect, since hole cleaning is often a bottleneck in well construction. The studies so far have targeted the drilling fluid cuttings’ transport capability through experiments, simulations or field data. Observed differences in the efficiency due to changes in the drilling fluid properties and compositions have been reported but not always fully understood. In this study, the cuttings bed, wetted with a single drilling fluid, was evaluated. The experiments were performed with parallel plates in an Anton Paar Physica 301 rheometer. The results showed systematic differences in the internal friction behaviors between tests of beds with oil-based and beds with water-based fluids. The observations indicated that cutting beds wetted with a polymeric water-based fluid released clusters of particles when external forces overcame the bonding forces and the beds started to break up. Similarly, it was observed that an oil-based fluid wetted bed allowed particles to break free as single particles. These findings may explain the observed differences in previous cutting transport studies.


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