scholarly journals Gas turbine blade internal cooling: design, development, and validation of a new rig for heat transfer measurements under rotation.

2017 ◽  
Author(s):  
Fabio Pagnacco ◽  
Luca Furlani ◽  
Alessandro Armellini ◽  
Luca Casarsa
Author(s):  
James Batstone ◽  
David Gillespie ◽  
Eduardo Romero

A novel form of gas turbine blade or vane cooling in which passages repeatedly branch within the wall of the cooled component is introduced in this paper. These so called dendritic cooling geometries offer particular performance improvements compared to traditional cooling holes where the external cross flow is low, and conventional films have a tendency to lift off the surface. In these regions improved internal cooling efficiency is achieved, while the coolant film is ejected at a low momentum ratio resulting in reduced aerodynamic losses between the film and hot gases, and a more effective surface film. By varying the number of branches of the systems at a particular location it is possible to tune the flow and heat transfer to the requirements at that location whilst maintaining the pressure margin. The additional loss introduced using the internal branching structure allows a full film-coverage arrangement of holes at the external blade surface. In this paper the results of transient heat transfer experiments characterising the internal heat transfer coefficient distribution in large scale models of dendritic passages are reported. Experiments were conducted with 1, 2 and 3 internal flow branches at a range of engine representative Reynolds numbers and exit momentum ratios. CFD models are used to help explain the flow field in the cooling passages. Furthermore the sensitivity of the pressure loss to the blowing ratio at the exit of the cooling holes is characterised and found to be inversely proportional to the number of branches in the dendritic system. Surprisingly the highly branched systems generally do not exhibit the highest pressure losses.


Author(s):  
Naris Pattanaprates ◽  
Ekachai Juntasaro ◽  
Varangrat Juntasaro

Abstract The present work is aimed to investigate whether the modification to the bend geometry of a multipass internal cooling passage in a gas turbine blade can enhance heat transfer and reduce pressure drop. The two-pass channel and the four-pass channel are modified at the bend from the U shape to the bulb and bow shape. The first objective of the work is to investigate whether the modified design will still improve heat transfer with reduced pressure drop in a four-pass channel as in the case of a two-pass channel. It is found out that, unlike the two-pass channel, the heat transfer is not improved but the pressure drop is still reduced for the four-pass channel. The second objective is to investigate the rotating effect on heat transfer and pressure drop in the cases of two-pass and four-pass channels for both original and modified designs. It is found out that heat transfer is improved with reduced pressure drop for all cases. However, the modified design results in the less improvement on heat transfer and lower reduced pressure drop as the rotation number increases. It can be concluded from the present work that the modification can solve the problem of pressure drop without causing the degradation of heat transfer for all cases. The two-pass channel with modified bend results in the highest heat transfer and the lowest pressure drop for rotating cases.


2021 ◽  
Author(s):  
Srivatsan Madhavan ◽  
Prashant Singh ◽  
Srinath V. Ekkad

Abstract Detailed heat transfer measurements using transient liquid crystal thermography were performed on a novel cooling design covering the mid-chord and trailing edge region of a typical gas turbine blade under stationary and rotating conditions. The test section comprised of two channels with aspect ratio (AR) of 2:1 (mid-chord) and 4:1 (trailing edge), where the coolant was fed into the AR = 2:1 channel from the root. Rib turbulators with a pitch-to-rib height ratio (p/e) of 10 and rib height-to-channel hydraulic diameter ratio (e/Dh) of 0.075 were placed in the AR = 2:1 channel at an angle of 60° relative to the direction of flow. The coolant after entering this section was routed to the AR = 4:1 section through a set of crossover jets. The purpose of the crossover jets was to induce sideways impingement onto the pin fins that were placed in the 4:1 section to enhance heat transfer. The 4:1 section had a realistic trapezoidal shape that mimics the trailing edge of an actual gas turbine blade. The pin fins were arranged in a staggered array with a center-to-center spacing of 2.5 times the pin diameter in both spanwise and streamwise directions. The trailing edge section consisted of both radial and cutback exit holes for flow exit. Experiments were performed for a Reynolds number (ReDh(AR = 2:1)) of 20,000 at Rotation numbers (RoDh(AR = 2:1)) of 0, 0.1 and 0.14. The channel averaged heat transfer coefficient on trailing side was ∼28% (AR = 2:1) and ∼7.6% (AR = 4:1) higher than the leading side for Rotation number (Ro) of 0.1. It is shown that the combination of crossover jets and pin-fins can be an effective method for cooling wedge shaped trailing edge channels over axial cooling flow designs.


Author(s):  
Dariusz Jakubek

This paper concentrates on temperature distribution in the gas turbine blade equipped by the cooling holes system on transient heat transfer. The present study requires the specification of internal and external boundary conditions. The calculations had been done using both Crank-Nicolson algorithm, explicit and implicit methods, in which different heat transfer coefficients on internal cooling surfaces of the holes were applied. The value of coefficients has a direct and crucial impact on the final result. The heat transfer coefficient of cooling the working surface of the of heat pipes was 1600 W/(m2K). It was found that there were no significant differences of temperature distribution in comparison of results from explicit method in the Ansys analysis, Crank-Nicolson algorithm and implicit method in Matlab. The simulation is based on Finite Element Method, which uses the Crank Nicolson algorithm.


2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


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