Products stress during breaking-down with thinning-out of the pipe stock element

2021 ◽  
Vol 2021 (12) ◽  
pp. 3-6
Author(s):  
Sergey Larin ◽  
Marina Larina

Based on the data obtained during the simulation of breaking-down and thinning-out simultaneously of the pipe stock element, the stress state of pipe jackets in the deformation zone has been evaluated. The influence of the contact friction magnitude, the tool conicity and the degrees of deformation on the maximum stress values and their heterogeneity have been determined.

2021 ◽  
pp. 161-176
Author(s):  
Zhassulan Ashkeyev ◽  
Maksat Abishkenov ◽  
Serik Mashekov ◽  
Anna Kawałek

The study of the stress state and power parameters when pulling workpieces in a special die with an inclined working surface at various shapes of the plastic deformation zone and geometric parameters of the special die was conducted. The distinctive feature of the proposed special die and the metal treatment process in the working channel of this die was described. The theoretical provisions and assumptions from the fundamental theory of plasticity and metal forming were used. The influence of the intensity of shear deformations on the stress state and force at the angles of inclination of the working surface of the die within 45–20°, the value of the ratio of the diameter of the workpiece to the length of the inclined surface d/z=1.5–2.0 was investigated. The optimal d/z ratio was determined by the method to a rigid punch indenting a rigid-plastic half-space, as well as by the method of strain energy. The field of slip lines and hodographs of velocities for various shapes of the deformation zone and geometric parameters of a special die were constructed. Based on the constructed slip line fields and velocity hodographs, the mean stress and stress components at the nodal points of the slip line field with the compilation of the equilibrium equations for all forces applied to the plastic zone were calculated. The study of the influence of contact friction between the working surface of the die channel and the workpiece on the stress state and power parameters during pulling was carried out. It was revealed that the optimal ratio d/z=1.5 and the optimal angle of inclination of the working channel of the die α=20°. It was found that for these parameters in the zone of plastic deformation, mainly significant compressive stresses act, which favorably affect the obtaining of a homogeneous and refined microstructure, and also exclude the appearance of anisotropy due to the implementation of maximum shear deformations in the workpiece.


2020 ◽  
Vol 29 (6) ◽  
pp. 3906-3912
Author(s):  
Zhiquan Huang ◽  
Chuanlu Qi ◽  
Guowei Yang ◽  
Hongyu Lai ◽  
Yanchun Zhu ◽  
...  

Author(s):  
Yury Melnik ◽  
Semen Zaides ◽  
Nikolaj Bobrovskij ◽  
Ngo Cao Cuong ◽  
Olesja Levitskih ◽  
...  

Author(s):  
G. V. Kozhevnikova ◽  
A. A. Abramov ◽  
K. A. Klimov

A method of computer prediction of the size of metal grains, their disorientation, grain boundaries and dislocation density, depending on the modes of cross-wedge rolling, is considered. The regularities of the formation of the parameters of the metal structure depending on the stress state are revealed by methods of computer simulation. The stress state is described by two parameters: the average stress and the parameter of the third invariant of the stress deviator. The effect of the stress state in the deformation zone on the metal structure parameters was determined for the first time. The new method allows improvement of the quality of products by computer optimization of rolling modes. The results of determining the metal structure and parameters of the stress-strain state in the deformation zone during hot rolling of the water pump shaft of steel 45 are presented. The verification and analysis of the data of virtual experiments on the formation of the structure of structural steels in the processes of cross-wedge rolling are carried out. To analyze the output data of the simulation, the parameters for predicting the calculation of grain boundaries and grain size were used. The created computer model for predicting the characteristics of metal structures, depending on the modes of plastic deformation, provides, at minimal cost and without carrying out field experiments, finding the optimal thermodynamic and stress-strain modes of plastic flow of metal, which guarantee the highest operational properties of the products obtained.


2020 ◽  
Vol 63 (9) ◽  
pp. 730-734
Author(s):  
O. S. Lekhov ◽  
A. V. Mikhalev

Stress state of metal in deformation zone during introduction of the separating collars of the grooved die into continuously casted steel slab was calculated for production of section billets on the unit of combined continuous casting and deformation. Calculation of axial, tangential and equivalent stresses arising in deformation zone of metal was made in four sections of deformation zone and its results are presented in specific points and lines. View of the section of deformation zone and location of specific points are provided. The stress state of metal in zone of cyclic deformation at formation of three steel section billets from continuously cast slab by separating collars of grooved die on the unit of combined continuous casting and deformation was determined by solving extensive problem of elasticity with the finite element method using the ANSYS package. The results of calculation of axial, tangential and equivalent stresses according to Mises in deformation zone are given in form of graphs and tables for working surfaces in four cross sections. The values and regularities of distribution of these stresses along the length and width of deformation zone were determined. The character of axial stresses distribution by characteristic lines located along the length of deformation zone is shown. Values of the highest compressive and tensile axial stresses arising in deformation zone during introduction of separating collars of grooved were obtained for the unit of combined continuous casting and deformation.


2020 ◽  
pp. 348-359
Author(s):  
G.N. Gur’yanov

The combined criterion, which includes forming effectiveness indicator and the I.L. Perlin’s safety margin is proposed. Interdependencies for different criteria for the shape of the deformation zone are given. Suggested indicators for assessing of the shape of plastic deformation zone are simpler than delta criterion used in the foreing theory of drawing. For different hardening models, the results for the calculation of the axial stress, the absolute safety margin, the I.L. Perlin’s wire safety margin, V.L. Kolmogorov’s stress state indicator stress state indicator and the proposed criteria for assessing of the forming effectiveness when drawing round solid profile depending on the drawing coefficient, drawing angle and criteria for the shape of the plastic deformation zone. In the plastic deformation zone with equal average yield strength, the equality of the strain indicators of the wire is not ensured if hardening curves of material are different. In particular, when the drawing coefficient ensures equal yield strength for different hardening curves and is equal to the initial yield strength, the drawing stress is more at more convex shape of the hardening curve. At the optimum drawging angle, when the minimum axial stress, the maximum values of the safety margin indicators and the proposed criteria for the forming effectiveness and the minimum stress state indicator are observed. Equal minimum values of the drawing stress when varying the drawing angle, the length of the plastic deformation zone or other criteria. The nature of the relationship between the stress state indicators, the safety margin and the forming effectiveness is shown. With different hardening models of lines for the relationship of the I.L. Perlin’s safety margin and V.L. Kolmogorov’s stress state indicator are located along one curve, as are the lines for the relationship between the dimensionless axial stress and the stress state indicator. With the strain parameters, when the drawing stress under the action of back tension is less than this stress in the absence of back tension, the safety margin and the new combined forming effectiveness indicator are more under the action of back tension. This is possible with intensive hardening of the wire material in the draft of drawing, reduced drawing angles and increased values of drawing and friction coefficients. Different values of strain indicators of steel 12Kh18N10T wire after quenching and annealing are shown.


Sign in / Sign up

Export Citation Format

Share Document