scholarly journals On the Wear Comparative Analysis of Cutting Tools Made of Composite Materials Based on Polycrystalline Cubic Boron Nitride when Finish Turning of AISI D2 (EN X153CrMoV12) Steel

2018 ◽  
Vol 40 (6) ◽  
pp. 396-401
Author(s):  
Michal Ociepa ◽  
Mariusz Jenek ◽  
Eugene Feldshtein
Keyword(s):  
Comparative Analysis ◽  
Composite Materials ◽  
Boron Nitride ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Finish Turning ◽  
Polycrystalline Cubic Boron Nitride ◽  
Aisi D2

scholarly journals The Geometric Surface Structure of EN X153CrMoV12 Tool Steel after Finish Turning Using PCBN Cutting Tools

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 428
Author(s):  
Michał Ociepa ◽  
Mariusz Jenek ◽  
Piotr Kuryło
Keyword(s):  
Boron Nitride ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Material Surface ◽  
Roughness Parameters ◽  
Finish Turning ◽  
Polycrystalline Cubic Boron Nitride ◽  
Coated Tools ◽  
Flank Surface ◽  
Geometric Surface

The article presents the results of studying the effects of coated (TiN, TiAlN) and uncoated polycrystalline cubic boron nitride (PCBN) machining blades on the key geometric structure parameters of the surface of hardened and tempered EN X153CrMoV12 steel after finish turning. A comparative analysis of the use of coated and coated cutting tools in finish turning of hardened steels was made. Tool materials based on polycrystalline cubic boron nitride PCBN (High-CBN; Low-CBN) have been described and characterized. The advantages of using TiN and TiAlN-coated cutting tools compared to uncoated were demonstrated. The lowest influence of the feed on the values of all tested roughness parameters was noted for surfaces treated with TiN- and TiAlN-coated tools (both with 50 vol.% of CBN). For uncoated tools (60 vol.% of CBN) for feeds f = 0.2 and 0.3 mm/rev., the highest values of Ra and Rz roughness parameters were found. Moreover, the lack of protective coating contributed to the occurrence of intense adhesive wear on the flank surface, which was also in the range of the feed values f = 0.2 and 0.3 mm/rev. The analysis of material surface after treatment with the uncoated tools with the feed f = 0.2 mm/rev. showed the occurrence of the phenomenon of lateral material flow and numerous chip deflections.

scholarly journals Technics Research on Polycrystalline Cubic Boron Nitride Cutting Tools Dry Turning Ti-6AL-4V Alloy Based on Orthogonal Experimental Design

2018 ◽  
Vol 142 ◽  
pp. 03002
Author(s):  
Yunhai Jia ◽  
Lixin Zhu
Keyword(s):  
Surface Roughness ◽  
Experimental Design ◽  
Boron Nitride ◽  
Feed Rate ◽  
Flank Wear ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Orthogonal Experimental Design ◽  
Polycrystalline Cubic Boron Nitride

Ti-6Al-4V components are the most widely used titanium alloy products not only in the aerospace industry, but also for bio-medical applications. The machine-ability of titanium alloys is impaired by their high temperature chemical reactivity, low thermal conductivity and low modulus of elasticity. Polycrystalline cubic boron nitride represents a substitute tool material for turning titanium alloys due to its high hardness, wear resistance, thermal stability and hot red hardness. For determination of suitable cutting parameters in dry turning Ti-6AL-4V alloy by Polycrystalline cubic boron nitride cutting tools, the samples, 300mm in length and 100mm in diameter, were dry machined in a lathe. The turning suitable parameters, such as cutting speed, feed rate and cut depth were determined according to workpieces surface roughness and tools flank wear based on orthogonal experimental design. The experiment showed that the cutting speed in the range of 160~180 m/min, the feed rate is 0.15 mm/rev and the depth of cut is 0.20mm, ideal workpiece surface roughness and little cutting tools flank wear can be obtained.

On the cutting force of micro-textured polycrystalline cubic boron nitride cutting tool for powder metallurgy materials

2020 ◽  
Vol 12 (7) ◽  
pp. 168781402093849
Author(s):  
Haidong Yang ◽  
Zhengguang Han ◽  
Xiquan Xia ◽  
Qidong Wang ◽  
Juchen Zhang ◽  
...  
Keyword(s):  
Powder Metallurgy ◽  
Boron Nitride ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cubic Boron Nitride ◽  
Cutting Tools ◽  
Cutting Performance ◽  
Polycrystalline Cubic Boron Nitride ◽  
Texture Parameters ◽  
Cutting Velocity

Micro-textured cutting tools were widely reported due to the improved cutting performance, for example, the reduction of cutting forces. However, the cutting performance is significantly dependent on the parameters of the micro-textures. In this work, some polycrystalline cubic boron nitride tools with designed circular micro-textures were designed and manufactured by laser processing technology, and used to machine powder metallurgy materials. The effect of micro-texture parameters (diameter, depth and density) on the cutting forces ( FX, FY, FZ and Fr) was studied by an orthogonal test, the effect of cutting velocity on the cutting force was also studied. The results have shown that the pit diameter and depth have more significant effect on the cutting forces than the cutting velocity and pit density. As compared with the non-textured tools, the textured tools can effectively reduce the cutting forces and the optimal cutting forces were achieved at parameters as 230 μm for diameter, 90 μm for depth, 20% for density and 110 m/min for cutting velocity. The present findings are of significance for the design of polycrystalline cubic boron nitride cutting tools and the processing of powder metallurgy materials.

Hard Turning of AISI D2 Steel by Polycrystalline Cubic Boron Nitride (PCBN)

2015 ◽  
Vol 766-767 ◽  
pp. 649-654
Author(s):  
A. Srithar ◽  
K. Palanikumar ◽  
B. Durgaprasad
Keyword(s):  
Boron Nitride ◽  
Hard Turning ◽  
Cubic Boron Nitride ◽  
Machining Process ◽  
Depth Of Cut ◽  
Machining Parameters ◽  
Aisi D2 Steel ◽  
Polycrystalline Cubic Boron Nitride ◽  
Aisi D2 ◽  
D2 Steel

The machining of hard turning is performed on hardened steel in the range of 45 to 68 Rockwell hardness using a variety of tool materials such as Polycrystalline cubic boron nitride (PCBN) , Polycrystalline diamond (PCD) and Cubic boron nitride (CBN). It is an alternative to conventional grinding process is a flexible and effective machining process for hardened metals and hence broadly used in various applications such as dies, moulds, tools, gears, cams, shafts, axles, bearings and forgings. Although the process is performed within small depth of cut and feed rates, estimates to reduce machining time as high as 60 % in hard turning. This paper discusses the importance of hard turning of AISI D2 steel. In this study, Experimental investigations are carried out on conventional lathe using prefixed the cutting conditions. The responses studied in the investigation are cutting forces (Fa, Ft and Fz). The cutting parameters considered for the investigation are cutting speed, feed and depth of cut. The influence of machining parameters on response is studied and presented in detail.

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