Corrosion-Fatigue Cracking of Gray Iron Cylinder Inserts From a Water-Cooled Locomotive Diesel Engine

2017 ◽  
Vol 168 (1) ◽  
pp. 68-72
Author(s):  
Piotr BOGUŚ ◽  
Mateusz CIESZYŃSKI ◽  
Jerzy MERKISZ

The paper presents a method of classification of locomotive Diesel engine states basing on vibration signals taken from an engine body and using chosen statistical parameters calculated for the original signal and it wavelet multiresolution components. The researches presented in the paper concern estimation of an engine states before and after a general repair. The target application of the presented researches is an on-line diagnostic system which can complement standard OBD systems. To this purpose the applied methods should not base on complex analysis of some spectral, time-frequency or scalogram plots but rather on choosing single diagnostic parameters which are suitable for the fast on-line diagnostic. The results have showed the significant difference in distinguishing of engine work before and after a general repair using some chosen statistical parameters applied to vibration signals.


Author(s):  
Ankang Cheng ◽  
Nian-Zhong Chen

Subsea structures such as pipelines are vulnerable to environment-assisted crackings (EACs). As a type of EAC, corrosion fatigue (CF) is almost inevitable. For such a process, stress corrosion (SC) and hydrogen-assisted cracking (HAC) are the two mainly driving mechanisms. And it was further pointed out that slip dissolution (SD) and hydrogen embrittlement (HE) should be responsible for SC and HAC respectively. Based on such a fact, a two-component physical model for estimating the CF crack propagation rate was proposed. The proposed model was built in a frame of fracture mechanics integrated with a dissolution model for C-Mn steel and a newly established model by the authors accounting for the influence from HE upon crack propagation. The overall CF crack propagation rate is the aggregate of the two rates predicted by the two sub-individual models, and then the crack propagation time is calculated accordingly. The model has been proven to be capable of capturing the features of HE influenced fatigue cracking behaviour as well as taking mechanical factors such as the loading frequency and stress ratio into account by comparison with the experimental data of X42 and X65 pipeline steels.


Author(s):  
James Frith ◽  
Robert Frith

After operating for a number of years, a high temperature rotary ore cooler suffered cracking. The cracks grew through the shell wall resulting in leakage of water from the water bath into the ore. Under the extreme temperature, the risk of water dissociation into hydrogen and subsequent explosion was of substantial concern and instigated the investigation in to the root cause of the cracking which was deduced to be driven by high thermally induced stresses. The root cause for the thermally induced stressing was found to be related to a design flaw that was not immediately obvious. The investigation outcome was a recommendation to change the design to eliminate the high localized stresses which were believed to be the driving force behind the corrosion fatigue crack propagation. This paper presents the investigation approach which included advanced thermal and stress analysis and reports on the general design principle that should be adopted to avoid thermal stress induced corrosion fatigue cracking under high temperature operation.


Sign in / Sign up

Export Citation Format

Share Document