The impact of the self-sealing coolant channel across the stator core on the electromagnetic performance of the permanent magnet motor

Author(s):  
Tian Xia ◽  
Falong Zhu ◽  
Peng Kang ◽  
Buyun Sheng ◽  
Yiming Qiu

For avoiding the damage of the insulation and permanent magnet, the temperature rise of the PMSM (permanent magnet synchronous motor) should be controlled strictly, it is usually one of the main objectives during improving the output power and torque density beyond the state-of-the-art in motor design. In this research, the coolant channel will be placed within the yoke of the stator core to enhance the heat transfer between the stator core and the coolant. Hydrophobic coating is applied to replace the metal tube for increasing the utilization of the cross area of the coolant channel. The impact of the coolant channel on the performance of the permanent magnet motor is analyzed. A general design method of the coolant channel is presented. The result shows that the change of the stator core loss is within about 10% as the coolant channel is moved away from the slot along the radial direction while the back electromotive force of the motor could keep constant through appropriate design. The impacts of the coolant channels on the magnet performance and the heat dissipation performance could be divided completely with the design method. The method can be applied on various PMSM including SPM (surface-mounted permanent magnet motor) and IPMSM (interior permanent magnet synchronous motor). Sufficient coolant flow could be provide to help conduct the temperature rise of the motor.

2016 ◽  
Vol 52 (3) ◽  
pp. 2261-2268 ◽  
Author(s):  
Shotaro Okamoto ◽  
Nicolas Denis ◽  
Yoshiyuki Kato ◽  
Masaharu Ieki ◽  
Keisuke Fujisaki

Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 535 ◽  
Author(s):  
Dajun Tao ◽  
Kai Liang Zhou ◽  
Fei Lv ◽  
Qingpeng Dou ◽  
Jianxiao Wu ◽  
...  

This study focuses on the core losses in the stator region of high-speed permanent magnet synchronous motors, magnetic field characteristics in the load region, and variations in iron losses caused by changes in these areas. A two-pole 120 kW high-speed permanent magnet synchronous motor is used as the object of study, and a two-dimensional transient electromagnetic field-variable load circuit combined calculation model is established. Based on electromagnetic field theory, the electromagnetic field of the high-speed permanent magnet synchronous motor under multi-load conditions is calculated using the time-stepping finite element method. The magnetic field distribution of the high-speed permanent magnet synchronous motor under a multi-load condition is obtained, and the variations in iron core losses in different parts of the motor under multi-load conditions are further analyzed. The calculation results show that most of the stator iron core losses are dissipated in the stator yoke. The stator yoke iron loss under the no-load condition exceeds 70% of the total stator iron core loss. The stator yoke iron loss under rated operation conditions exceeds 50% of the total stator iron core loss. The stator loss under rated load operation conditions is higher than that under no-load operation. These observations are sufficient to demonstrate that the running status of high-speed motors is closely related to the stator iron losses, which have significance in determining the reasonable yoke structure of high-speed and high-power motors and the cooling methods of motor stators.


Energies ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 3239
Author(s):  
Phuong Thi Luu ◽  
Ji-Young Lee ◽  
Ji-Heon Lee ◽  
Jung-Woo Park

This paper presents the electromagnetic and thermal characteristics of a permanent magnet synchronous motor (PMSM) in a joint actuator which is used for articulated robot application. In an attempt to design a compact PMSM for the articulated robot, robot link should be taken into consideration during the motor design process as it can reduce the temperature distribution on motor, thus reducing the volume of the motor. A lumped-parameter thermal model of PMSM with and without a link is proposed considering the core loss, copper loss, and mechanical loss as heat sources. The electromagnetic and thermal analysis results are well confirmed by the experiment in a 400 W 20-pole/24-slot PMSM. The experiment results show that the robot link helps to reduce the motor end-winding temperature by about 40%, and this leads to an increase in power density of the motor.


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