The impact of the self-sealing coolant channel across the stator core on the electromagnetic performance of the permanent magnet motor

For avoiding the damage of the insulation and permanent magnet, the temperature rise of the PMSM (permanent magnet synchronous motor) should be controlled strictly, it is usually one of the main objectives during improving the output power and torque density beyond the state-of-the-art in motor design. In this research, the coolant channel will be placed within the yoke of the stator core to enhance the heat transfer between the stator core and the coolant. Hydrophobic coating is applied to replace the metal tube for increasing the utilization of the cross area of the coolant channel. The impact of the coolant channel on the performance of the permanent magnet motor is analyzed. A general design method of the coolant channel is presented. The result shows that the change of the stator core loss is within about 10% as the coolant channel is moved away from the slot along the radial direction while the back electromotive force of the motor could keep constant through appropriate design. The impacts of the coolant channels on the magnet performance and the heat dissipation performance could be divided completely with the design method. The method can be applied on various PMSM including SPM (surface-mounted permanent magnet motor) and IPMSM (interior permanent magnet synchronous motor). Sufficient coolant flow could be provide to help conduct the temperature rise of the motor.

The Diagnostics of the rotor misalignment of a permanent magnet motor

A mathematical model of the magnetic field in the working gap of a brushless motor is considered in a case of rotor misalignment arising during manufacture, for example, due to defects in end shields, or in operation due to bearing wear. a gap in a uniform (circular ring). The stator gearing is taken into account on average using the Carter coefficient, the magnetic field in the inhomogeneous air gap, created by the rotor magnets and the stator winding current, is assumed to be plane-parallel, having a two-dimensional character. It was found that the rotor misalignment associated with the rotational movement of the eccentricity causes nonsinusoidality of the idle EMF and pulsation of the electromagnetic moment with a frequency 3p times higher than the rotor speed. When the eccentricity is stationary, a variable EMF is induced along the rotor shaft, causing an alternating current in the circuit: shaft-bearings-bearing shields-stator housing. To clarify the nature of the defect in order to identify the actual misalignment of the rotor, it is recommended to control currents and voltages using specialized software and hardware complexes for spectrum analysis.

Frequency Analysis of Partial Short-Circuit Fault in BLDC Motors with Combined Star-Delta Winding

This paper analyses the condition of a partial short-circuit in a brushless permanent magnet motor. Additionally, the problem was analysed for three stator winding configurations: star, delta and star-delta connection. The paper presents an original mathematical model allowing a winding configurations to be analysed. What is more, the said mathematical model allows taking account of the partial short-circuit condition. Frequency analysis (Fast Fourier Transform—FFT) of the artificial neutral point voltage was proposed for the purpose of detecting the partial short-circuit condition. It was demonstrated that a partial short-circuit causes a marked increase in the diagnostic frequencies of the voltage signal. The proposed brushless permanent magnet motor diagnostic method is able to detect the fault regardless of the stator winding configuration type.

Torque imporvement of IPM motors with skewing magnetic designs

In this paper, a type interior permanent magnet synchronous motor designs is proposed for sport scooter application to improve constant torque wide speed performance. Interior Permanent Magnet machines are widely used in automotive applications for their wide-speed range operation and low maintenance cost. An existing permanent magnet motor (commercial QS Motor) is 3 kW-3000 rpm. In order to improve torque and power in wide speed range, a IPM electric motor 5.5 kW -5000 rpm can run up to 100 km/h: An Step-Skewing Interior Permanent Magnet motor alternatives is designed and optimized in detail with optimal magnetic segment V shape. The electromagnetic charateristics of Interior Permanent Magnet motors with V shape are compared with the reference Surface Permanent Magnet motor for the same geometry parameter requirements. Detailed loss and efficiency result is also analyzed at rate and maximum speeds. A prototype motor is manufactured, and initial experimental tests are performed. Detailed comparison between Finite Element Analysis and test data are also presented. It is shown that it is possible to have an optimized Interior Permanent Magnet motor for such high-speed traction application. This paper will figure out optimal angle of magnetic V shape for maximum torque and minimum torque ripple.

A new robust control strategy for axial flux permanent magnet motor applied on legged lunar robots

Legged robots have the advantage of strong terrain adaptability in lunar exploration. A new robust controller is designed for axial flux permanent magnet motors applied on the legged lunar robots to diminish the disturbance from uncertainty and external circumstance. The theoretical verification is carried out through Lyapunov stability theory. The numerical simulation and real-time experiment are carried out to access the stability and dynamic property of the systems adopting the proposed controller. The results are compared with the traditional control strategies to demonstrate the advantages of the proposed controller. The new robust controller contributes to the dynamic stability of legged lunar robots and is also appropriate for the similar mechanical systems.

Designing and performance investigation of permanent magnet motor prototype for UTV electric drive train application

<span lang="EN-US">The dynamic design specifications of a vehicle are used to define the required torque and speed of a permanent magnet motor. This is due to providing clear instructions on the intent, performance, and construction of a vehicle. Therefore, this study aims to determine an engineering design and prototyping process of a Permanent Magnet Motor, to be used as an electric powertrain in a Utility Vehicle. Based on being used in severe road condition (steep inclination and off road), the vehicle should be able to handle a 45° inclination with total payload of approximately 250 kg. Using a rear-wheel-drive traction, its weight should also be less than 1000 kg. Furthermore, the motor should be operated at a maximum battery voltage of 100 V. According to the requirements, the electric powertrain should further have the ability to deliver a torque of approximately 1600 Nm on both rear wheels. Using a finite element method to simulate performances, transmission was coupled to the motor in providing the required torque. In addition, the motor prototype was subsequently manufactured and tested using a dynamometer. The results showed that the motor produced 19.6 kW, 5600 RPM, and 75 Nm at 96 V. Therefore, the design and prototyping process of the motor satisfied all the required specification.</span>

Stator flux barriers to improving interior permanent magnet motor characteristics

There are many methods to improve the characteristics of permanent magnet motors. One of them is by making flux barriers on the stator or rotor, or both. This paper discusses the adding stator flux barriers on the rectangular-shaped stator of the interior permanent magnet motor. The purpose is to increase the maximum rotation of the machine. The shape of the flux barrier is circular considering the ease of the manufacturing process, with the proposed diameter is one slot pitch. Several diameters of larger and smaller sizes will also be simulated for comparison. Other parameters, which are cogging torque and stator core loss, are also investigated. Design and simulation are carried out analytically and numerically using 2D finite element analysis. The simulation results indicate that the proposed flux barrier diameter can provide the maximum rotation with only a tiny decrease in output torque. In this regard, it can be concluded that the stator flux barriers affect the speed than output torque. Additional advantages are also obtained from the decrease in cogging torque and core loss at the base speed compared to a stator without flux barriers.