scholarly journals DEFORMATION ABILITY OF SINGLE POINT INCREMENTAL FORMING FOR THEMO-PLASTIC COMPOSITE MATERIALS

2011 ◽  
Vol 14 (2) ◽  
pp. 5-12
Author(s):  
Trung Van Pham ◽  
Cuong Van Vo ◽  
Dien Khanh Le ◽  
Nang Van Nguyen ◽  
Tuan Dinh Phan ◽  
...  

The studies of theory and simulation for composite materials have not yet built model for analyzing the effects of temperature’s influence on the deformation ability of these materials. The article focused on studying the relationship between temperatures and deformation ability of composite sheets in SPIF method, building and analyzing simulation model, determining the limited deformation angle according to the temperatures and building the chart of limited forming for the polypropylene (PP) glass fiber type E mat composite material.

2021 ◽  
Vol 5 (4) ◽  
pp. 241
Author(s):  
Ali Akhavan Farid ◽  
Shin Shen Foong ◽  
Ondrej Krejcar ◽  
Hamidreza Namazi

Nowadays, the manufacturing industry is focused on newer modern manufacturing methods, such as single point incremental forming (SPIF). The popularity of the SPIF process in the manufacturing industry is increasing due to its capability for rapid prototyping, forming complex geometry with simple steps, and customizing products for customers. This study investigates the effect of forming parameters (feed rate and step size) on the surface structure of the aluminum AA6061 sheet. We employ fractal theory to investigate the complexity of deformed surfaces. Accordingly, we study the relationship between the complexity and roughness of the deformed surface. The results show that the complexity and roughness of the deformed surface vary due to the changes in forming parameters. Fractal analysis can be further employed in other manufacturing processes to investigate the relation between the complexity and roughness of processed surfaces.


2020 ◽  
Vol 38 (8A) ◽  
pp. 1137-1142
Author(s):  
Baqer A. Ahmed ◽  
Saad K. Shather ◽  
Wisam K. Hamdan

In this paper the Magnetic Abrasive Finishing (MAF) was utilized after Single Point Incremental Forming (SPIF) process as a combined finishing process. Firstly, the Single Point Incremental forming was form the truncated cone made from low carbon steel (1008-AISI) based on Z-level tool path then the magnetic abrasive finishing process was applied on the surface of the formed product. Box-Behnken design of experiment in Minitab 17 software was used in this study. The influences of different parameters (feed rate, machining step size, coil current and spindle speed) on change in Micro-Vickers hardness were studied. The maximum and minimum change in Micro-Vickers hardness that achieved from all the experiments were (40.4 and 1.1) respectively. The contribution percent of (feed rate, machining step size, coil current and spindle speed) were (7.1, 18.068, 17.376 and 37.894) % respectively. After MAF process all the micro surface cracks that generated on the workpiece surface was completely removed from the surface.


2015 ◽  
Vol 82 (5-8) ◽  
pp. 1163-1171 ◽  
Author(s):  
Amar Al-Obaidi ◽  
Verena Kräusel ◽  
Dirk Landgrebe

Author(s):  
Abdulmajeed Dabwan ◽  
Adham E Ragab ◽  
Mohamed A Saleh ◽  
Atef M Ghaleb ◽  
Mohamed Z Ramadan ◽  
...  

Incremental sheet forming is a specific group of sheet forming methods that enable the manufacture of complex parts utilizing computer numerical control instead of specialized tools. It is an incredibly adaptable operation that involves minimal usage of sophisticated tools, dies, and forming presses. Besides its main application in the field of rapid prototyping, incremental sheet forming processes can be used for the manufacture of unique parts in small batches. The goal of this study is to broaden the knowledge of the deformation process in single-point incremental forming. This work studies the deformation behavior in single-point incremental forming by experimentally investigating the principal stresses, principal strains, and thinning of single-point incremental forming products. Conical-shaped components are fabricated using AA1050-H14 aluminum alloy at various combinations of fundamental variables. The factorial design is employed to plan the experimental study and analysis of variance is conducted to analyze the results. The grey relational analysis approach coupled with entropy weights is also implemented to identify optimum process variables for single-point incremental forming. The results show that the tool diameter has the greatest effect on the thinning of the SPIF product, followed by the sheet thickness, step size, and feed rate.


2020 ◽  
Vol 22 ◽  
pp. 1967-1976
Author(s):  
C. Veera ajay ◽  
S. Elangovan ◽  
C.T. Justus Panicker

2021 ◽  
Vol 10 ◽  
pp. 605-623
Author(s):  
Mladomir Milutinović ◽  
Robert Lendjel ◽  
Sebastian Baloš ◽  
Danka Labus Zlatanović ◽  
Luka Sevšek ◽  
...  

2021 ◽  
Vol 114 (1-2) ◽  
pp. 1-26
Author(s):  
Malik Hassan ◽  
G. Hussain ◽  
Hongyu Wei ◽  
Abdul Qadeer ◽  
Mohammed AlKahtani

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