scholarly journals LLC Resonant Converter for LEV (Light Electric Vehicle) Fast Chargers

Electronics ◽  
2019 ◽  
Vol 8 (3) ◽  
pp. 362 ◽  
Author(s):  
Do-Hyun Kim ◽  
Min-Soo Kim ◽  
Sarvar Hussain Nengroo ◽  
Chang-Hee Kim ◽  
Hee-Je Kim

This paper presents a Light Electric Vehicle (LEV) fast charger with a Lithium-Ion Battery (LIB) and Super-Capacitor (SC). The LEV fast charger consists of an AC/DC rectifier and LLC (Inductor-Inductor-Capacitor) resonant Full bridge converter. The LLC resonant converter has high-efficiency and low switching loss because of Zero Voltage Switching (ZVS). So, it is used widely in the industry. In general, the fast charger algorithm uses the Constant Current (CC) mode and Constant Voltage (CV). The CC mode starts at first and then the CV mode finishes. However, there is a big control value gap between the CC mode and CV mode. Therefore, when changing from CC to CV, the transient state occurs. To compensate for the transient state, we propose a new control algorithm. By means of this algorithm, we can achieve a higher level of safety and stability. The fast charger with LIB of 800 Wh and SC of 50 Wh is analyzed and verified, and we obtain a maximum efficiency of 96.4%. The discussions are validated using the LLC resonant full bridge converter prototype at the laboratory level.

2021 ◽  
Vol 11 (24) ◽  
pp. 12143
Author(s):  
Jiaqi Wu ◽  
Xiaodong Li ◽  
Sheng-Zhi Zhou ◽  
Song Hu ◽  
Hao Chen

To meet the requirements of charging the mainstream rechargeable batteries, in this work, a dual-bridge resonant converter (DBRC) is operated as a battery charger. Thanks to the features of this topology, the required high efficiency can be achieved with a wide range of battery voltage and current by using different modulation variables. Firstly, a typical charging process including constant-voltage stage and constant-current stage is indicated. Then, two different modulation methods of the DBRC are proposed, both of which can realize constant-voltage charging and constant-current charging. Method I adopts phase-shift modulation with constant switching frequency while Method II adopts varying frequency modulation. Furthermore, as guidance for practical application, the design principles and detailed design procedures of the DBRC are customized for the two modulation methods respectively in order to reduce the switching loss and conduction loss. Consequently, the full soft-switching operation with low rms tank current is achieved under the two modulation methods, which contributes to the high efficiency of the whole charging process. At last extensive simulation and experimental tests on a lab prototype converter are performed, which prove the feasibility and effectiveness of the proposed modulation strategies.


Energies ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1781 ◽  
Author(s):  
Yu-Chen Liu ◽  
Chen Chen ◽  
Kai-De Chen ◽  
Yong-Long Syu ◽  
Meng-Chi Tsai

In this study, a light emitting diode (LED) driver containing an integrated transformer with adjustable leakage inductance in a high-frequency isolated LLC resonant converter was proposed as an LED lighting power converter. The primary- and secondary-side topological structures were analyzed from the perspectives of component loss and component stress, and a full-bridge structure was selected for both the primary- and secondary-side circuit architecture of the LLC resonant converter. Additionally, to achieve high power density and high efficiency, adjustable leakage inductance was achieved through an additional reluctance length, and the added resonant inductor was replaced with the transformer leakage inductance without increasing the amount of loss caused by the proximity effect. To optimize the transformer, the number of primary- and secondary-side windings that resulted in the lowest core loss and copper loss was selected, and the feasibility of the new core design was verified using ANSYS Maxwell software. Finally, this paper proposes an integrated transformer without any additional resonant inductor in the LLC resonant converter. Transformer loss is optimized by adjusting parameters of the core structure and the winding arrangement. An LLC resonant converter with a 400 V input voltage, 300 V output voltage, 1 kW output power, and 500 kHz switching frequency was created, and a maximum efficiency of 97.03% was achieved. The component with the highest temperature was the transformer winding, which reached 78.6 °C at full load.


Author(s):  
Dae-Seong Shin ◽  
Young-Jin Jung ◽  
Sung-Soo Hong ◽  
Sang-Kyu Han ◽  
Byung-Jun Jang ◽  
...  

Energies ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 62 ◽  
Author(s):  
Jan Kleiner ◽  
Lidiya Komsiyska ◽  
Gordon Elger ◽  
Christian Endisch

In electric vehicles with lithium-ion battery systems, the temperature of the battery cells has a great impact on performance, safety, and lifetime. Therefore, developing thermal models of lithium-ion batteries to predict and investigate the temperature development and its impact is crucial. Commonly, models are validated with experimental data to ensure correct model behaviour. However, influences of experimental setups or comprehensive validation concepts are often not considered, especially for the use case of prismatic cells in a battery electric vehicle. In this work, a 3D electro–thermal model is developed and experimentally validated to predict the cell’s temperature behaviour for a single prismatic cell under battery electric vehicle (BEV) boundary conditions. One focus is on the development of a single cell’s experimental setup and the investigation of the commonly neglected influences of an experimental setup on the cell’s thermal behaviour. Furthermore, a detailed validation is performed for the laboratory BEV scenario for spatially resolved temperatures and heat generation. For validation, static and dynamic loads are considered as well as the detected experimental influences. The validated model is used to predict the temperature within the cell in the BEV application for constant current and Worldwide harmonized Light vehicles Test Procedure (WLTP) load profile.


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