scholarly journals Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery

Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 6096
Author(s):  
Miguel Castro Oliveira ◽  
Muriel Iten ◽  
Pedro L. Cruz ◽  
Helena Monteiro

Thermal processes represent a considerable part of the total energy consumption in manufacturing industry, in sectors such as steel, aluminium, cement, ceramic and glass, among others. It can even be the predominant type of energy consumption in some sectors. High thermal energy processes are mostly associated to high thermal losses, (commonly denominated as waste heat), reinforcing the need for waste heat recovery (WHR) strategies. WHR has therefore been identified as a relevant solution to increase energy efficiency in industrial thermal applications, namely in energy intensive consumers. The ceramic sector is a clear example within the manufacturing industry mainly due to the fuel consumption required for the following processes: firing, drying and spray drying. This paper reviews studies on energy efficiency improvement measures including WHR practices applied to the ceramic sector. This focuses on technologies and strategies which have significant potential to promote energy savings and carbon emissions reduction. The measures have been grouped into three main categories: (i) equipment level; (ii) plant level; and (iii) outer plant level. Some examples include: (i) high efficiency burners; (ii) hot air recycling from kilns to other processes and installation of heat exchangers; and (iii) installation of gas turbine for combined heat and power (CHP). It is observed that energy efficiency solutions allow savings up to 50–60% in the case of high efficiency burners; 15% energy savings for hot air recycling solutions and 30% in the when gas turbines are considered for CHP. Limitations to the implementation of some measures have been identified such as the high investment costs associated, for instance, with certain heat exchangers as well as the corrosive nature of certain available exhaust heat.

1993 ◽  
Vol 4 (3) ◽  
pp. 284-306 ◽  
Author(s):  
O.M. Al-Rabghi ◽  
M. Akyurt ◽  
Y.S.H. Najjar ◽  
T. Alp

A survey is made of the equipment used for heat recovery and utilization. Types and merits of commonly employed heat exchangers are presented, and criteria for selecting heat exchangers are summarized. Applications for waste heat recovery are emphasized. It is concluded that careful selection and operation of such equipment would be expected to result in energy savings as well as problem-free operation.


2019 ◽  
Vol 11 (15) ◽  
pp. 4216 ◽  
Author(s):  
Chulseung Lee ◽  
Jaechan Park ◽  
Kangmun Lee ◽  
Ji Yeon Yang ◽  
Taewoo Roh

This paper addresses an analysis of a recent debate in South Korea on energy efficiencies between a combined heat and power system with district heating (CHP-DH) and separate heat and power system (SHP) by applying a scenario analysis technique. In accordance with the Low Carbon Green Growth strategy where the rise of social awareness for energy savings is imminent, various scenarios were considered including CHP-DH (excluding waste heat recovery) versus SHP and CHP-DH (including waste heat recovery) versus SHP. To analyze the satisfaction on energy efficiency of each heating system, nationwide average field data were acquired via a survey with the help of the Korea District Heating Corporation (KDHC), and a comprehensive model for measuring sustainable value related to energy consumption, including economic (ECON), non-economic (NECON), and environmental (ENV) values were presented based on customer satisfaction (SAT). As a result of the structural equation model (SEM) and ordinary least squares (OLS) regression, variations of energy efficiencies of each heat and power delivery system are rather distinctive among different scenarios due to the performance characteristics of each system in the field. The energy savings of CHP-DH systems owned by KDHC, based on nationwide average performance, was found to be higher than the SHP system by 3.25% to 18.1%. While the effect of NECON and ENV on SAT was not significant in SHP, it was significant in CHP-DH. Based on these results, rational decisions can be made to lead the government and energy consumers to maximize energy efficiency, especially in South Korea, where the energy market heavily relies on foreign countries.


2019 ◽  
Vol 198 ◽  
pp. 111842
Author(s):  
Xin Zhang ◽  
Jianying Du ◽  
Yee Sin Ang ◽  
Jincan Chen ◽  
Lay Kee Ang

Author(s):  
Antonio Agresta ◽  
Antonella Ingenito ◽  
Roberto Andriani ◽  
Fausto Gamma

Following the increasing interest of aero-naval industry to design and build systems that might provide fuel and energy savings, this study wants to point out the possibility to produce an increase in the power output from the prime mover propulsion systems of aircrafts. The complexity of using steam heat recovery systems, as well as the lower expected cycle efficiencies, temperature limitations, toxicity, material compatibilities, and/or costs of organic fluids in Rankine cycle power systems, precludes their consideration as a solution to power improvement for this application in turboprop engines. The power improvement system must also comply with the space constraints inherent with onboard power plants, as well as the interest to be economical with respect to the cost of the power recovery system compared to the fuel that can be saved per flight exercise. A waste heat recovery application of the CO2 supercritical cycle will culminate in the sizing of the major components.


Author(s):  
Tong Xing ◽  
Qingfeng Song ◽  
Pengfei Qiu ◽  
Qihao Zhang ◽  
Ming Gu ◽  
...  

GeTe-based materials have a great potential to be used in thermoelectric generators for waste heat recovery due to their excellent thermoelectric performance, but their module research is greatly lagging behind...


Author(s):  
Vladislav Bichevin ◽  
Nina Sosnovskaya

A method for slowing down the corrosion of heat exchangers in the T-104 and T102 heat recovery boiler blocks is considered. PK-1 Aminate was selected as the most suitable inhibitor for process heat exchangers of the waste heat recovery boiler unit


1988 ◽  
Vol 29 (3) ◽  
pp. 191-200 ◽  
Author(s):  
Shou-Shing Hsieh ◽  
Chihng-Tsung Liauh ◽  
Wen-Sun Han

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