scholarly journals Study on the Mechanical Extended-Reach Limit Prediction Model of Horizontal Drilling with Dual-Channel Drillpipes

Energies ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7732
Author(s):  
Tianyi Tan ◽  
Hui Zhang
Keyword(s):  
Prediction Model ◽  
Drilling Fluid ◽  
Drill Pipe ◽  
Outer Diameter ◽  
Horizontal Section ◽  
Horizontal Drilling ◽  
Drag Model ◽  
Dual Channel ◽  
Drilling Method ◽  
Conventional Drilling

Extended-reach horizontal wells are critical for the development of unconventional reservoirs. Dual-channel drill pipe drilling has a great advantage in improving the horizontal section length, while the research on its mechanical extended-reach limit prediction model is insufficient. In this paper, the torque and drag model is built considering the additional axial force of the sliding piston on the dual-channel drillpipe. Based on the torque and drag model, the mechanical extended-reach limit model for dual-channel drilling is established. A case study including a comparison to the conventional drilling method and sensitivity analysis is conducted. The result shows that under the same conditions, the mechanical extended-reach limit of the dual-channel drilling method is 10,592.2 m, while it is 9030.6 m of the conventional drilling method. The dual-channel drilling method achieves a further mechanical extended-reach limit than the conventional drilling method. To improve the mechanical extended-reach limit of dual-channel drilling, a higher back pressure on the sliding piston, a deeper measured depth of the sliding piston, a higher density of the passive drilling fluid, a smaller outer diameter of the outer pipe, a lower weight on bit and rate of penetration should be adopted. The work in this paper completes the extended-reach limit theory of dual-channel drilling, providing a guide for better use in unconventional reservoir development.

Horizontal Drilling with Dual Channel Drill Pipe

2017 ◽  
Author(s):  
O. M. Vestavik ◽  
J. Thorogood ◽  
E. Bourdelet ◽  
B. Schmalhorst ◽  
J. P. Roed
Keyword(s):  
Drill Pipe ◽  
Horizontal Drilling ◽  
Dual Channel

scholarly journals Investigation: Cutting Transport Mechanism in Inclined Well Section under Pulsed Drilling Fluid Action

Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2141
Author(s):  
Xiaohua Zhu ◽  
Keyu Shen ◽  
Bo Li
Keyword(s):  
Drilling Fluid ◽  
Drill Pipe ◽  
Friction Torque ◽  
Drilling Fluids ◽  
Cuttings Transport ◽  
Turbulent Dissipation ◽  
Duty Cycles ◽  
Transport Velocity ◽  
Cuttings Bed ◽  
Conventional Drilling

Due to gravity, drilling cuttings are easily accumulated in an inclined well section, ultimately forming a cuttings bed, which places the drill pipe under strong friction torque. In severe cases, this can cause dragging, stuck drills, and broken drill tools. Because conventional drilling fluids are difficult to prevent the formation of cuttings in inclined well sections, a method of carrying cuttings with the pulsed drilling fluid to improve wellbore cleanness is proposed. Experiments and numerical simulations are conducted to investigate the effects of cuttings bed transport velocity, cuttings size, cuttings height, drill pipe rotation speed, cuttings bed mass, and roughness height. The optimal pulse parameters are determined per their respective impact on cuttings transport concerning varied periods, amplitudes, and duty cycles of the pulsed drilling fluid. Compared to cuttings transport under the conventional drilling fluid flow rate, the pulsed drilling fluid produces the turbulent dissipation rate, increases cuttings transport velocity, and thus improves the wellbore clearance rate.

scholarly journals Heat Transfer Behaviors in Horizontal Wells Considering the Effects of Drill Pipe Rotation, and Hydraulic and Mechanical Frictions during Drilling Procedures

Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2414 ◽  
Author(s):  
Xin Chang ◽  
Jun Zhou ◽  
Yintong Guo ◽  
Shiming He ◽  
Lei Wang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Drill Pipe ◽  
Horizontal Wells ◽  
Fluid Temperature ◽  
Horizontal Section ◽  
Pressure Drops ◽  
Pressure Losses ◽  
Wellbore Temperature

Horizontal wells are increasingly being utilized in the exploration and development of oil and gas resources. However, the high temperature that occurs during drilling processes leads to a number of problems, such as the deterioration of drilling fluid properties and borehole instability. Therefore, the insight into heat transfer behaviors in horizontal wells is certainly advantageous. This study presents an integrated numerical model for predicting the temperature distribution during horizontal wells drilling considering the effects of drill pipe rotations, and hydraulic (i.e., circulating pressure losses) and mechanical frictions. A full implicit finite difference method was applied to solve this model. The results revealed that the mechanical frictions affect more on wellbore temperature variation than the effects of heat transfer intensification and circulating pressure losses; Moreover, the drilling fluid temperature was found higher than the stratum temperature at horizontal section, the temperature difference at the bottom hole reached up to 16 °C if pressure drops, heat transfer strengthened by rotations and mechanical frictions were all taken into account. This research could be utilized as a theoretical reference for predicting temperature distributions and estimating risks in horizontal wells drilling.

scholarly journals Analysis of factors affecting drilling friction and investigation of the friction reduction tool in horizontal wells in Sichuan

2019 ◽  
Vol 11 (7) ◽  
pp. 168781401986296 ◽  
Author(s):  
Yong Chen ◽  
Chuan He ◽  
Xu Zhou ◽  
Hao Yu
Keyword(s):  
Horizontal Well ◽  
Drilling Fluid ◽  
Drill Pipe ◽  
Drill String ◽  
Friction Reduction ◽  
Fluid Density ◽  
Horizontal Section ◽  
Well Drilling ◽  
Factors Affecting ◽  
The Mathematical Model

Based on field data and the related theories, the effects of drill string length, rotation speed, trajectory, and drilling fluid density on the friction during horizontal well drilling are analyzed in Sichuan. With increasing the length of drill string in the horizontal section, the friction grows. The drill pipe rotates faster and the torque decreases. Large undulation of borehole deviation and the “W” shape of the horizontal section lead to excessive friction. A higher fluid density causes higher torque and drag. Moreover, a friction reduction tool is designed to reduce friction, decrease the wear between the casing and the drill pipe joint, and prevent the differential pressure sticking, which improves the rate of penetration, and the specially designed spiral diversion channels improve the efficiency of borehole cleaning. The field experimental results have shown that the accumulated operational time of the friction reduction tool is more than 130 h and its fatigue life reaches up to 3 × 105 cycles. A plan of improving the tool structure is proposed to reduce the mud balling after the experiment. Finally, the mathematical model of calculating the spacing of the friction reduction tools is established, which provides technical support for investigating the friction in horizontal well drilling.

scholarly journals Optimization of Drillstring Design to Produce More Stable Dynamic Drilling on Horizontal Drilling by Applying Different Stiffness Combinations

2019 ◽  
Vol 2 (2) ◽  
Author(s):  
Dundie Prasetyo ◽  
Ratnayu Sitaresmi ◽  
Suryo Prakoso
Keyword(s):  
Data Acquisition ◽  
Oil And Gas ◽  
Drill Pipe ◽  
Drill String ◽  
Drilling Process ◽  
Directional Drilling ◽  
Horizontal Section ◽  
Stick Slip ◽  
Horizontal Drilling ◽  
Drilling Operation

<p>Horizontal drilling technique is one of the methodologies that have been widely implemented recently to improve the production of oil and gas wells. Several directional drilling technologies can be utilized to drill the horizontal wells, vary from the simple mud motor technology to Bottom Hole Assembly (BHA) with the advanced motorized rotary steerable system. The most common challenges that are faced on horizontal drilling process are on the torque and the stick-slip throughout drilling process, which can be a technical limiter for the length of horizontal section that would be achieved. Stick-slip is the vibration <br />that occurs due to cyclical rotation acceleration and deceleration of the bit, BHA or drill string. This speed fluctuation can be zero to rate of penetration (ROP) or far in excess of twice the rotational speed measured at the surface. Stick-slip can significantly decrease the ROP, increases tool failures and damage, affects borehole quality, and impacts the data acquisition. Several studies had been done on the stick-slip prevention and mitigation throughout creation of new technology and drilling parameters envelope throughout drilling operation, however no study has ever been done on the modification of the design and <br />arrangement of the BHA itself to produce more stable BHA. Drill pipe is the longest component of the drill string and hence it has biggest contribution towards the drill string dynamic. This study will focus on the analysis of the combination of several designs of the drill-pipe and heavy weight drill-pipe (HWDP) that has different stiffness and characteristic to produce less <br />vibration, more efficient drilling operation and to create zero impact on the data acquisition measured while drilling. FEA drilling dynamic simulator was used to optimize the drill sting configuration. The calculation is made from the depth of 750 m to 2801 m. Based on the drilling simulation results of FEA modeling, it is concluded that the minimum stiffness ratio to give stability of the drill string of Well-Z7 BHA and Well-Z6 BHA is 0.012175272 and 0.07366999, respectively.</p>

Drilling Dynamics, Mechanical Specific Energy Data Help Drill Record Extended-Reach Well

2021 ◽  
Vol 73 (05) ◽  
pp. 59-60
Author(s):  
Chris Carpenter
Keyword(s):  
Specific Energy ◽  
Response Times ◽  
Oil Field ◽  
Abu Dhabi ◽  
Horizontal Section ◽  
Horizontal Drilling ◽  
Actual Weight ◽  
Mechanical Specific Energy ◽  
Weight On Bit ◽  
Extended Reach Well

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 203335, “Using MSE and Downhole Drilling Dynamics in Achieving a Record Extended-Reach Well Offshore Abu Dhabi,” by Nashat Abbas and Jamal Al Nokhatha, ADNOC, and Luis Salgado, Halliburton, et al., prepared for the 2020 Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, held virtually 9–12 November. The paper has not been peer reviewed. Complex extended-reach-drilling (ERD) wells often present challenges with regard to geological aspects of data requirement and transmittal, reactive geosteering response times, and accuracy of well placement. Such scenarios may require innovative approaches in Middle East carbonate reservoirs. The objective of the complete paper is to illustrate that, by assessing the details of reservoir geology and key operational markers relevant for best practices, drilling approaches can be customized for each reservoir or scenario. Reservoir Background and Geology The planned reservoir section is a single horizontal of approximately 25,000-ft lateral length at a spacing of 250 m from adjacent injectors. The well was drilled from an artificial island. Field A, a shallow-water oil field, is the second-largest offshore field and the fourth-largest field in the world. Horizontal drilling was introduced in 1989, and an extensive drilling campaign has been implemented since then using steerable drilling technologies. This study is concerned only with wells drilled to develop Reservoir B in Field A, which contributes to the main part of initial oil in place and production. The thick limestone reservoir is subdivided into six porous layers, labeled from shallow to deep as A, B, C, D, E, and F. Each porous layer is separated by thin, low-porosity stylolites. The reservoir sublayer B, consisting of approximately 18-ft-thick calcareous limestones, was selected as the target zone for the 25,420-ft horizontal section. ERD, constructed on artificial islands, began on 2014 with a measured depth (MD)/true vertical depth (TVD) ratio approaching 2.2:1 or 2.4:1. A recent ERD well, Well A, was drilled at the beginning of 2020 with a MD/TVD ratio of 5:1. This value is a clear indication of progressively increasing challenges since the start of the project. Mechanical specific energy (MSE) has long been used to evaluate and enhance the rate of penetration (ROP); however, its use as an optimization tool in ERD wells has not been equally significant. This may have been mostly because of historical use of surface-measured parameters, which do not necessarily indicate the energy required to destroy the rock, particularly in ERD wells. Using optimization tools as part of the bottomhole assembly (BHA) downhole close to the bit provides actual weight-on-bit (WOB) and torque-on-bit (TOB) applied to the drilling bit to destroy the rock and, thus, results in more-representative MSE measurements to optimize drilling parameters and ROP in ERD wells.

Pipe stick problems of deep well drilling

2021 ◽  
Vol 66 (05) ◽  
pp. 192-195
Author(s):  
Rövşən Azər oğlu İsmayılov ◽  
Keyword(s):  
Drilling Fluid ◽  
Drill Pipe ◽  
Drill String ◽  
Differential Pressure ◽  
Drilling Mud ◽  
Fluid Circulation ◽  
Well Drilling ◽  
Deep Well ◽  
Pressure Pipe ◽  
Bottomhole Pressure

The aricle is about the pipe stick problems of deep well drilling. Pipe stick problem is one of the drilling problems. There are two types of pipe stick problems exist. One of them is differential pressure pipe sticking. Another one of them is mechanical pipe sticking. There are a lot of reasons for pipe stick problems. Indigators of differential pressure sticking are increase in torque and drug forces, inability to reciprocate drill string and uninterrupted drilling fluid circulation. Key words: pipe stick, mecanical pipe stick,difference of pressure, drill pipe, drilling mud, bottomhole pressure, formation pressure

Scaling Formulae for the Wellbore Hydraulics Similitude with Drill Pipe Rotation and Eccentricity

2021 ◽  
Author(s):  
Thad Nosar ◽  
Pooya Khodaparast ◽  
Wei Zhang ◽  
Amin Mehrabian
Keyword(s):  
Power Law ◽  
Flow Rate ◽  
Annular Flow ◽  
Rotation Speed ◽  
Drilling Fluid ◽  
Drill Pipe ◽  
Flow Loop ◽  
Annular Flows ◽  
Fluid Rheology ◽  
Pipe Rotation

Abstract Equivalent circulation density of the fluid circulation system in drilling rigs is determined by the frictional pressure losses in the wellbore annulus. Flow loop experiments are commonly used to simulate the annular wellbore hydraulics in the laboratory. However, proper scaling of the experiment design parameters including the drill pipe rotation and eccentricity has been a weak link in the literature. Our study uses the similarity laws and dimensional analysis to obtain a complete set of scaling formulae that would relate the pressure loss gradients of annular flows at the laboratory and wellbore scales while considering the effects of inner pipe rotation and eccentricity. Dimensional analysis is conducted for commonly encountered types of drilling fluid rheology, namely, Newtonian, power-law, and yield power-law. Appropriate dimensionless groups of the involved variables are developed to characterize fluid flow in an eccentric annulus with a rotating inner pipe. Characteristic shear strain rate at the pipe walls is obtained from the characteristic velocity and length scale of the considered annular flow. The relation between lab-scale and wellbore scale variables are obtained by imposing the geometric, kinematic, and dynamic similarities between the laboratory flow loop and wellbore annular flows. The outcomes of the considered scaling scheme is expressed in terms of closed-form formulae that would determine the flow rate and inner pipe rotation speed of the laboratory experiments in terms of the wellbore flow rate and drill pipe rotation speed, as well as other parameters of the problem, in such a way that the resulting Fanning friction factors of the laboratory and wellbore-scale annular flows become identical. Findings suggest that the appropriate value for lab flow rate and pipe rotation speed are linearly related to those of the field condition for all fluid types. The length ratio, density ratio, consistency index ratio, and power index determine the proportionality constant. Attaining complete similarity between the similitude and wellbore-scale annular flow may require the fluid rheology of the lab experiments to be different from the drilling fluid. The expressions of lab flow rate and rotational speed for the yield power-law fluid are identical to those of the power-law fluid case, provided that the yield stress of the lab fluid is constrained to a proper value.

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