scholarly journals The Influence of Servo Drive Control on the NC Vertical Milling Machine Dynamic Compliance

2020 ◽  
Vol 4 (4) ◽  
pp. 111
Author(s):  
Jan Grau ◽  
Pavel Souček ◽  
Matěj Sulitka

A model Numerical Control (NC) machine tool dynamic compliance is analyzed, including the influence of its mechanical structure and position control feed drive algorithms. The dynamic model of the machine tool is divided into two main parts, which are closest to the machining process. First, the milling head assembly group is presented as a system of one mass oscillating in a 2D plane and 3D space. Second, the motion axes assembly group, XY cross table with linear feed drive, is presented. A square 2×2 dimension matrix of the total dynamic compliance is evaluated within the feed drive control system included. Partial elements of the mechanical structure dynamic compliance matrix of the general N×N dimension are contained in the total dynamic compliance matrix.

2013 ◽  
Vol 721 ◽  
pp. 497-500
Author(s):  
Guo Jin Chen ◽  
Jing Ni ◽  
Ting Ting Liu ◽  
Ming Xu

Aiming at the lower performance, accuracy and efficiency of the existing motion control process for the traditional broaching machine, the paper studies the high-performance dual-hydraulic synchronous servo drive control technology. The synchronous electro-hydraulic servo system forms the closed loop control by the detection and feedback of the output quantity. It eliminates and restrains largely the influence of the adverse factors to obtain the high-precision synchronous driving performance. The numerical control system based on the real-time error compensation and the intelligent control to the auxiliary machinery is developed. It is used for the CNC broaching machine to make the steady-state synchronous displacement error of the double cylinders be ≤ 0.5mm.


2021 ◽  
pp. 87-95
Author(s):  
Victor G. Oshlakov ◽  
Anatoly P. Shcherbakov

An analysis of the influence caused by polarization nephelometer parameters on the scattering matrix measurement accuracy in a non-isotropic medium is presented. The approximation errors in the actual scattering volume and radiation beam by an elementary scattering volume and an elementary radiation beam are considered. A formula for calculating the nephelometer base is proposed. It is shown that requirements to an irradiation source of a polarizing nephelometer, i.e. mono-chromaticity and high radiation intensity and directivity in a wide spectral range can be satisfied by a set of high brightness LEDs with a radiating (self-luminous) small size body. A 5-wavelength monochromatic irradiation source, with an emission flux of (0.15–0.6) W required for a polarization nephelometer, is described. The design of small-sized polarizing phase control units is shown. An electronic circuit of a radiator control unit based on an AVR-Atmega 8-bit microcontroller with feedback and drive control realized by means of an incremental angular motion sensor and a software PID controller is presented. Precise and smooth motion of the radiator is ensured by standard servo-driven numerical control mathematics and the use of precision gears. The system allows both autonomous adjustment of the radiator’s reference positions and adjustment by means of commands from a personal computer. Both the computer and microcontroller programs were developed with the use of free software, making it possible to transfer the programs to Windows‑7(10), Linux and embedded Linux operating systems. Communication between the radiator’s position control system and the personal computer is realised by means of a standard noise immune USB-RS485 interface.


2020 ◽  
Vol 4 (2) ◽  
pp. 33
Author(s):  
Oier Franco ◽  
Xavier Beudaert ◽  
Kaan Erkorkmaz

In large heavy-duty machine tool applications, the parametrization of the controller that is used for the positioning of the machine can affect the machine tool dynamics. The aim of this paper is to build a Multiple-Input and Multiple-Output model that couples the servo controller and machine tool dynamics to predict the frequency response function (FRF) at the cutting point. The model is experimentally implemented and validated in an electronically preloaded rack and pinion machine tool. In addition, the influence of each control parameter on the machine tool’s compliance is analysed.


2010 ◽  
Vol 4 (3) ◽  
pp. 213-213
Author(s):  
Keiichi Shirase

In the 5 decades-plus since the first numerical control (NC) machine tool was demonstrated at the Massachusetts Institute of Technology in Boston, MA, USA, advances such as high-speed, multi-axis and multi-tasking machine tools have been introduced widely to achieve high quality and productivity in machining operations. In order to handle these sophisticated machine tools freely and effectively, sophisticated NC programs are conventionally required in advance for problem-free machining. Computer simulation and optimization of cutting processes by considering process physics, machine tool dynamics and kinematics and process constraints are helpful in the strategic process planning operation and useful in preparing sophisticated NC programs. However, challenges and models quantitatively predicting cutting process performance remain to be developed. Topics of interests in this special issue include but are not limited to - machining process modeling - machine tool dynamics modeling - cutting force, cutting temperature, surface roughness, etc., prediction - machining stability prediction - simulation-based machining-process diagnostics - optimization using machining simulation The review paper and ten research works accepted are related to state-of-the-art modeling and simulation applicable to the machining and manufacturing domains. Besides traditional machining, nontraditional machining such as laser machining for micromachining have been explored. Also the machining of calcium polyphosphate (CPP) for tissue engineering applications has been investigated. The articles in this special issue are sure to prove interesting, informative, and inspiring to our readers on advances in cutting process modeling and simulation. Finally, we thank the authors, reviewers, and editors for their invaluable contributions and generous efforts in enabling this issue to be published.


Author(s):  
Hui Liu ◽  
XiaoJun Yang ◽  
Huijie Zhang ◽  
Wanhua Zhao ◽  
Jun Zhang ◽  
...  

In this paper, the servo thrust and mechanical structure are analyzed in frequency domain using Maxwell Tensor and Dale Bert’s principle, respectively. Three modes of mechatronic coupling are found as follows. 1) The thrust spectrum varies with velocity, which leading to a worse dynamic precision and even instability when the coupling occurs at a certain resonance frequency between the thrust and the mechanical structure; 2) The coupling occurs between mechanical structure and servo system when adjusting the gain in speed control loop or current control loop. 3) The output of linear encoder will fluctuate due to the variation of normal force between the mover and stator, which leading to the variation of the servo thrust spectrum and a re-coupling between servo drive and mechanical structure. In addition, the mechanism and influence factors of the three types of coupling are studied, respectively. The results show that the spectrums of servo drive system and mechanical structure evolve under different control parameters and operational condition, and happen to interaction once at the same natural frequency. Finally, the associated experiments are performed to verify the previous analysis.


Author(s):  
Liz K. Rincon ◽  
Joa˜o M. Rosario

The CNC (Computer Numerical Control) machine tools are complex mechatronic systems applied to the manufacture with high precision and high speeds. To achieve high accuracy and operational efficiency, the disturbance and friction, which occur during machining process, should be reduced as low as possible. This paper develops an analysis of influence by cutting force and friction effect in the control of machine tool based on the CNC dynamic model and parameters identification. For this purpose, the study focuses on Coulomb and Viscous nonlinear friction and the external disturbances. The analysis uses control position error, contour error, and stability to determine the influence of friction and disturbance. The results show that Viscous friction has more critical influence on system than the Cutting force and Coulomb. The work contributes in recognizing which parameters have greater influence on the machine behavior through dynamic analysis with the identification strategy, in order to design and improve the control structure for a real CNC system.


2011 ◽  
Vol 317-319 ◽  
pp. 1964-1967
Author(s):  
Gang Wei Cui ◽  
Feng Lan Cheng ◽  
Dong Gao ◽  
Qing Xin Ma ◽  
Yi Lei Liu

Thermal error of machine tool is the main in total machine tool error, and obviously impairs the accuracy of the machined workpieces. Ram is a very important component of heavy-duty floor type boring-milling machine, and its thermal deformation is a significant source causing errors in machining process. Aiming at the thermal elongation of heavy type milling boring machine tool ram, the machine tool thermal errors are measured and compensated. Temperature compensation function in NC system is applied. Experiment results shows that 90% ram positioning error can be compensated.


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