Hardware-in-the-loop simulation for estimation of position control performance of machine tool feed drive

2019 ◽  
Vol 60 ◽  
pp. 587-593 ◽  
Author(s):  
Namhyun Kim ◽  
Hyunjung Kim ◽  
Wonkyun Lee
2020 ◽  
Vol 4 (4) ◽  
pp. 111
Author(s):  
Jan Grau ◽  
Pavel Souček ◽  
Matěj Sulitka

A model Numerical Control (NC) machine tool dynamic compliance is analyzed, including the influence of its mechanical structure and position control feed drive algorithms. The dynamic model of the machine tool is divided into two main parts, which are closest to the machining process. First, the milling head assembly group is presented as a system of one mass oscillating in a 2D plane and 3D space. Second, the motion axes assembly group, XY cross table with linear feed drive, is presented. A square 2×2 dimension matrix of the total dynamic compliance is evaluated within the feed drive control system included. Partial elements of the mechanical structure dynamic compliance matrix of the general N×N dimension are contained in the total dynamic compliance matrix.


2020 ◽  
Vol 2020 (7) ◽  
pp. 41-48
Author(s):  
Dmitriy Petreshin ◽  
Viktor Khandozhko ◽  
Andrey Dubov ◽  
German Dobrovolsky

The control system improvement of a machine-tool is considered. The necessity in control system updating is substantiated. There is shown a procedure for horizontal borer updating. A problem on adjustment of modern digital electrical feed drives is presented. A sample of electrical feed drive and NC device adjustment is presented.


Actuators ◽  
2021 ◽  
Vol 10 (6) ◽  
pp. 122
Author(s):  
Dejun Yin ◽  
Junjie Wang ◽  
Jinjian Du ◽  
Gang Chen ◽  
Jia-Sheng Hu

Torque distribution control is a key technique for four-wheel independent-drive electric vehicles because it significantly affects vehicle stability and handling performance, especially under extreme driving conditions. This paper, which focuses on the global yaw moment generated by both the longitudinal and the lateral tire forces, proposes a new distribution control to allocate driving torques to four-wheel motors. The proposed objective function not only minimizes the longitudinal tire usage, but also make increased use of each tire to generate yaw moment and achieve a quicker yaw response. By analysis and a comparison with prior torque distribution control, the proposed control approach is shown to have better control performance in hardware-in-the-loop simulations.


2015 ◽  
Vol 772 ◽  
pp. 229-234
Author(s):  
Radu Eugen Breaz ◽  
Octavian Bologa

This paper presents some simulation based upon a dynamic model of a feed-drive within the structure of a CNC machine tool. A DC servomotor was considered as actuation device for the feed drive. For a given set of parameters for the position controller, two fuzzy types of fuzzy controllers were tested by means of simulation. The first fuzzy controller was a proportional one, with one input and one output, while the second one was a two variables one, with two inputs and one outputp.


Author(s):  
Chengyong Zhang ◽  
Yaolong Chen

In this paper, the active-disturbance-rejection control (ADRC) is applied to realize the high-precision tracking control of CNC machine tool feed drives. First, according to the number of the feedback channel, the feed systems are divided into two types: signal-feedback system, e.g., linear motor and rotary table, and double-feedback system, e.g., ball screw feed drive with a load/table position feedback. Then, the appropriate controller is designed to ensure the closed-loop control performance of each type of system based on the idea of ADRC. In these control frameworks, the extended state observers (ESO) estimate and compensate for unmodeled dynamics, parameter perturbations, variable cutting load, and other uncertainties. For the signal-feedback system, the modified ADRC with an acceleration feedforward term is used directly to regulate the load/table position response. However, for the double-feedback system, the ADRC is applied only to the motor position control, and a simple PI controller is used to achieve the accurate position control of the load. In addition, based on ADRC feedback linearization, a novel equivalent-error-model based feedforward controller is designed to further improve the command following performance of the double-feedback system. The experimental results demonstrate that the proposed controllers of both systems have better tracking performance and robustness against the external disturbance compared with the conventional P-PI controller.


2018 ◽  
Vol 248 ◽  
pp. 02005
Author(s):  
Dirman Hanafi ◽  
Mohamed Najib Ribuan ◽  
Wan HamidahWan Abas ◽  
Hidayat ◽  
Elmy Johana ◽  
...  

This paper presents the online control system application for improving the DC motor performance. DC motor widely used in industries and many appliances. For this aim fuzzy logic controller is applied. The type of fuzzy controller use is an incremental fuzzy logic controller (IFLC). The IFLC is developed by using MATLAB Simulink Software and implemented in online position control system applying RAPCON board as a platform. The experimental results produced the best gains of the IFLC are 1.785, 0.0056955 and 0.01 for error gain (GE), gain of change error (GCE) and gain of output (GCU) respectively. Its produce smaller rise time, peak time, 0% overshoot and smaller settling time. Beside that the IFLC response also able to follow the set point. The controller response parameters values are also acceptable. It means that the IFLC suitable to be use for improving the position control system performance.


Author(s):  
J H Ham ◽  
S B Choi

This article presents a new sliding mode controller (SMC) for the position control of a robotic manipulator subjected to perturbations, such as parameter uncertainties and extraneous disturbances. The SMC is designed so that the sliding mode condition is satisfied and integrated with the perturbation estimator. The estimator is formulated by adopting a concept of the integrated average value of the imposed perturbation over a certain sampling period and realized using the Taylor series. In the formulation of the estimator, the relationship between control performance and sensor performance is established by adjusting the sampling ratio. Subsequently, in order to improve control performance, the actuating condition for the estimator is introduced: on-off switching condition (OSC). This condition is decided on the basis of the estimation error between actual and predicted values. By imposing the OSC, control accuracy can be enhanced when high frequency perturbations exist in the system. The benefits of the proposed methodology are demonstrated on a two-link planar manipulator. The position control performances of the manipulator are evaluated and compared between the proposed methodology and conventional control schemes.


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