scholarly journals Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone

Minerals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 300 ◽  
Author(s):  
Yuekan Zhang ◽  
Peikun Liu ◽  
Lanyue Jiang ◽  
Xinghua Yang ◽  
Junru Yang

A traditional hydrocyclone can only generate two products with different size fractions after one classification, which does not meet the fine classification requirements for narrow size fractions. In order to achieve the fine classification, a multi-product hydrocyclone with double-overflow-pipe structure was designed in this study. In this work, numerical simulation and experimental test methods were used to study the internal flow field characteristics and distribution characteristics of the product size fraction. The simulation results showed that in contrast with the traditional single overflow pipe, there were two turns in the internal axial velocity direction of the hydrocyclone with the double-overflow-pipe structure. Meanwhile, the influence rule of the diameter of the underflow outlet on the flow field characteristics was obtained through numerical simulation. From the test, five products with different size fractions were obtained after one classification and the influence rule of the diameter of the underflow outlet on the size fraction distribution of multi-products was also obtained. This work provides a feasible research idea for obtaining the fine classification of multiple products.

Separations ◽  
2021 ◽  
Vol 8 (6) ◽  
pp. 79
Author(s):  
Yuekan Zhang ◽  
Jiangbo Ge ◽  
Lanyue Jiang ◽  
Hui Wang ◽  
Junru Yang ◽  
...  

In view of the difficulty of traditional hydrocyclones to meet the requirements of fine classification, a double-overflow three-product (internal overflow, external overflow and underflow) hydrocyclone was designed in this study. Numerical simulation and experimental research methods were used to investigate the effects of double-overflow flow field characteristics and structural parameters (i.e., internal vortex finder diameter and insertion depth) on separation performance. The research results showed that the larger the diameter of the internal vortex finder, the greater the overflow yield and the larger the cut size. The finest internal overflow product can be obtained when the internal vortex finder is 30 mm longer than the external vortex finder. The separation efficiency is highest when the internal vortex finder is 30 mm shorter than the external vortex finder.


Author(s):  
Yigang Luan ◽  
Lianfeng Yang ◽  
Tao Sun

Axial flow cyclone separator with guide blade has been widely used, due to its low resistance, huge gas processing and small volume. Although its structure is simple, three-dimension strong rotating turbulent flow forms which involves many complex interactions such as dual-phase separation, adsorption and electrostatic interference. This paper is focused on studying the resistance performance of the axial flow cyclone separator. Numerical simulation methods are carried out to acquire the internal flow field characteristics under different operating pressure and temperature conditions. The result shows that the pressure drop decreases under the same operating pressure, as the operating temperature increases. When the operating temperature is the same, the higher operating pressure enhances the value of the pressure drop. Velocity distribution, pressure contours and turbulent viscosity contours have been presented, to analyze the characteristics of the internal airflow, so as to help optimize the design. Experiments are intended to verify the results of numerical simulation and explore the internal flow field of the cyclone separator further. The cyclone separator has 8 rotary blades which are split into 8 parts, namely one blade is 45° in the tangential direction. 0° and 22.5° are chosen in the experiment. The dimensionless pressure distribution is shown. A comparison of the CFD results and the experimental results is made to prove that the numerical simulation methods are correct and accurate. The curve of the numerical simulation results is very close to that of the experimental results with the similar trend. It is concluded that the methods can predict the internal flow field characteristics of the axial flow cyclone separator.


2013 ◽  
Vol 805-806 ◽  
pp. 1874-1877
Author(s):  
Jie Nan Dong ◽  
Xu Su ◽  
Tong Chen ◽  
Miao Wang ◽  
Xiao Xu Li

In this paper,using numerical simulation tools PHOENICS for numerical simulation study is made on furnace gas burning in the hearth, and analyses furnace oil furnace temperature distribution in the flow field characteristics the internal flow field of oil field heating furnace hearth temperature distribution characteristics. On this basis, this paper establisheda mathematical model which can truly describe the chamber internal physical and chemical changes, selected the appropriate numerical simulation methods, plotted the actual temperature profile case, which can reflect the qualitative and quantitative actual situation of work.Finally suggestions are given, which provides the theoretical foundation for the next step and the actual research.


Author(s):  
Li Guoqi ◽  
Lin Peifeng ◽  
Cui Baoling ◽  
Jin Yingzi ◽  
Hu Yongjun ◽  
...  

With the advent of bladeless fan, technological revolutions begin to hit the industrial design world of fan. However, there is none of the developed methods on bladeless fan. To explore the excellent blowing performance of bladeless fan, numerical simulation on flow field of bladeless fan was carried out in this paper. Based on the simplified model of bladeless fan, the whole process that the airflow passes through the turbine from the inlet to the outlet slit and exit far field at last, were simulated. By comparing the flux of inlet and the flux of far outlet, the causes of flux increasing are analyzed. After analyzing static characteristics of the flow field, it shows that pressure difference is very obvious. The results obtained from velocity distribution and the characteristics of the pathlines near diffuser section and turbine, were described and analyzed. The results show that the internal flow field characteristics of bladeless fans, which we concern. The external flow field characteristics of bladeless fan was studied in the same way. And it is found that the velocity magnitude of the outlet slit and Coanda surface is much larger than other area and different positions play different roles. A general analysis on inside computational domain and outside computational domain, denotes the details about fluid motion. The research could offer reference to improvement of bladeless fan.


2012 ◽  
Vol 226-228 ◽  
pp. 1829-1834 ◽  
Author(s):  
Jing Yuan Tang ◽  
Jian Ming Chen ◽  
Hong Bin Ma ◽  
Guang Yu Tang

The flow field characteristics in U-typed bend has been extensively studied for transit time ultrasonic flowmeters designing, but for the flowmeter with three-Z-shaped round pipe there is still lack of corresponding research. This paper presents a computational fluid dynamics (CFD) approach for modeling of the three-Z-shaped ultrasonic flowmeter and studying of internal fluid field characteristics based on Reynolds stress model (RSM). The fluid velocity profile in the three ultrasound path is obtained using CFD and secondary flow in cross section also is analyzed. The simulation results show that the internal flow fields in the flowmeter are not fully developed turbulence with asymmetric axial velocity distribution and dramatic changes along the flow direction, and there are obvious secondary cross flows on theirs cross-sections. The CFD simulations provide useful insights into the flow field associated with ultrasonic flowmeters design.


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