scholarly journals Integral Layout Optimization of Subsea Production Control System Considering Three-Dimensional Space Constraint

Processes ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 1947
Author(s):  
Yuanlong Yue ◽  
Zhixiang Liu ◽  
Xin Zuo

The subsea production control system, characterized by a complex and diverse structure and high cost, is one of the essential parts of a subsea production system. The rational layout of the subsea production control system is essential to reduce development costs and ensure safe production in offshore fields. Most previous studies on layout design in offshore fields have focused on the oil- and gas-gathering system. However, the layout of the subsea production control system has not thoroughly been researched to date and the seabed terrain and integral optimization have rarely been discussed. This paper focuses on the multi-layer star structure and multi-layer star-tree structure, two common layout structures of subsea production control systems, and establishes the corresponding model with obstacle and seabed terrain conditions. Obtaining the lowest possible total cost was the aim of the model. A hybrid algorithm combining the adaptive mutation particle swarm algorithm and the A-star algorithm was applied to integrally optimize the subsea distribution unit and umbilical touch down point positions, the pipe connection topology and pipe routes. The practicality of this approach is demonstrated by designing a layout with one FPSO and 22 subsea control modules. The results indicate that the multi-layer star-tree layout structure has a lower total cost compared to that of the multi-layer star layout structure. In addition, the results were compared with a case that ignores the seabed terrain, indicating differences in the total construction cost. This method provides engineers with quantitative references and reliable cost estimates to make decisions regarding the layout of the subsea production control system.

Author(s):  
R.I. Fatkhutdinov ◽  
◽  

One of the main causes of accidents at hazardous production facilities of oil and gas production is the inefficient work of production control over compliance with industrial safety requirements. At present there are no criteria for its assessment in the Russian legislation. It is established in the study that that production control in the industrial safety management system performs the role of «control» in accordance with the Shewhart-Deming cycle PDCA, and its main function is to work with nonconformities. In connection with the above, it is proposed to approach production control not only from the point of view of the process, but also from the system approach. To assess the system functioning, the criteria of «effectiveness», «efficiency», «integral indicator» are considered. It is established that from the point of view of proactivity in achieving the goals of production control, the most preferable is the assessment of the integral indicator of the production control system functioning. The considered existing and possible approaches to the assessment of the production control system and the statistical processing of the results of the expert assessment of nineteen parameters confirmed the need for a systematic approach. Based on this, the hypothesis of the production control system functioning is proposed and statistically substantiated, and four main parameters for calculating the integral indicator of the production control system functioning are considered. The built mathematical model based on the fuzzy logic clearly demonstrates the dependence of the integral indicator of the production control system functioning on the considered input parameters. The proposed proactive approach to the assessment of the production control system through nonconformity management is universal and applicable to the «control» function of any control system. It can also be used in the work of Rostechnadzor and be an incentive for enterprises to improve the quality, efficiency, and effectiveness of the production control system.


1996 ◽  
Author(s):  
R.M. Pricharct ◽  
K.P. DeJohn ◽  
P. Farrell ◽  
C. Baggs ◽  
D. Harris

2016 ◽  
Vol 2016 ◽  
pp. 1-17 ◽  
Author(s):  
Qiankai Qing ◽  
Wen Shi ◽  
Hai Li ◽  
Yuan Shao

This study investigates the dynamic performance and optimization of a typical discrete production control system under supply disruption and demand uncertainty. Two different types of uncertain demands, disrupted demand with a step change in demand and random demand, are considered. We find that, under demand disruption, the system’s dynamic performance indicators (the peak values of the order rate, production completion rate, and inventory) increase with the duration of supply disruption; however, they increase and decrease sequentially with the supply disruption start time. This change tendency differs from the finding that each kind of peak is independent of the supply disruption start time under no demand disruption. We also find that, under random demand, the dynamic performance indicators (Bullwhip and variance amplification of inventory relative to demand) increase with the disruption duration, but they have a decreasing tendency as demand variance increases. In order to design an adaptive system, we propose a genetic algorithm that minimizes the respective objective function on the system’s dynamic performance indicators via choosing appropriate system parameters. It is shown that the optimal parameter choices relate closely to the supply disruption start time and duration under disrupted demand and to the supply disruption duration under random demand.


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