scholarly journals FPGA Based Engine Control Module for Fuel Injection System

Fuel injection system is an indispensible part of the present day automobiles. The depletion of the fuels along with continuous surge in the fuel prices has made it imperative to use fuel economically and restricting the wastage to a minimum. Contrary to the carburetor, using predefined amount of fuel irrespective of the environment, Fuel Injection System uses just the required amount of fuel based on the operating conditions as sensed by the Engine Control Module (ECM). Numerous parameters are required to be sensed by the ECM to achieve optimum efficiency of the engine. To handle the processing of such large number of parameters, a robust architecture is required. This paper presents the design and implementation of ECM utilized in Electronic Fuel Injection (EFI) system on a Field Programmable Gate Array. The ECM architecture discussed in the proposed system is computationally efficient enough to fulfill ever-increasing functionalities of the ECM. The main objective of this research is to sense the parameters required for the ECM analysis and to interpret and analyze this data and accordingly control the solenoid (actuator). The CAN controller is also deployed in an FPGA to facilitate the communication between ECM and Human Machine Interface (HMI) to indicate the parameters sensed by the sensor on the LCD. The target device (FPGA) for this work is Xilinx Spartan 3E and the design tool is Xilinx ISE 14.7 with the ECM and CAN controller being modeled in Verilog Hardware Description Language (HDL).

1992 ◽  
Vol 114 (3) ◽  
pp. 528-533 ◽  
Author(s):  
A. K. Seshadri ◽  
J. A. Caton ◽  
K. D. Kihm

Experiments have been completed to characterize coal-water slurry sprays from a modified positive displacement fuel injection system of a diesel engine. The injection system includes an injection jerk pump driven by an electric motor, a specially designed diaphragm to separate the abrasive coal from the pump, and a single-hole fuel nozzle. The sprays were injected into a pressurized chamber equipped with windows. High speed movies and instantaneous fuel line pressures were obtained. For injection pressures of order 30 MPa or higher, the sprays were similar for coal-water slurry, diesel fuel, and water. The time until the center core of the spray broke up (break-up time) was determined both from the movies and from a model using the fuel line pressures. Results from these two independent procedures were in good agreement. For the base conditions, the break-up time was 0.58 and 0.50 ms for coal-water slurry and diesel fuel, respectively. The break-up times increased with increasing nozzle orifice size and with decreasing chamber density. The break-up time was not a function of coal loading for coal loadings up to 53 percent. Cone angles of the sprays were dependent on the operating conditions and fluid, as well as on the time and location of the measurement. For one set of cases studied, the time-averaged cone angle was 15.9 and 16.3 deg for coal-water slurry and diesel fuel, respectively.


Author(s):  
H-K Lee ◽  
M F Russell ◽  
C S Bae ◽  
H D Shin

To expedite the application of fuel injection equipment to diesel engines, powertrain engineers are simulating the rate of injection with computer models. Many of the simple models give quite substantial errors if fuel cavitation in the high pressure system and the variations in bulk modulus with temperature and pressure are not included. This paper discuses cavitation and a companion paper discusses the treatment of non-linear bulk modulus. Diesel fuel injection nozzle hole size has been reduced and the injection pressures have been raised, to improve combustion, and the termination of the injection has been accelerated, to reduce carbon particle mass in the exhaust. High injection pressures and rapid termination set up very large hydraulic waves in the pipes and drillings of the fuel injection system, be it pump-pipe-nozzle or accumulator/common rail in type. The fuel momentum generated in these vigorous wave actions leaves such low pressures in parts of the system that vapour bubbles form in the fuel. Cavitation changes the bulk modulus of the fuel and the collapse of the cavities imparts sudden high pressure pulses to the fuel columns in the system and changes injection characteristics significantly. When modelling devices to control injection rate, the cavitation and non-linear bulk modulus have to be incorporated into the model. To this end, the concept of ‘condensation’ has been useful. The cavitated pipe section is divided into liquid and liquid + vapour mixture columns and modified momentum and mass conservation equations are applied separately. The model has been validated with a particular application of a rotary distributor pump to a high speed direct injection diesel engine, which is one of the more difficult fuel injection systems to model in which cavitation occurs at several operating conditions. The simulation results show the cavitation characteristics very well. This cavitated flow calculation model may be applied to other one-dimensional flow systems In addition, a more comprehensive injector model is introduced, which considers two loss factors at the needle seat and holes, sac volume, and viscous drag and leakage. This enhanced injector model shows some improvement at low load conditions


2013 ◽  
Vol 300-301 ◽  
pp. 27-31
Author(s):  
Hsu Fang Chang ◽  
Wang Chih Cheng ◽  
Feng Tsai Weng

The method of supplying fuel for an electronic-controlled fuel injection system is calculating the required fuel amounts under various operating conditions of engine and controlling the opening and closing timing of fuel injection. After fuel injection, the effects of condensation and atomization of injected fuel as well as fuel mixing for combustion are strongly dominated by the opening timing and duration of intake valves. This can further affect the emission composition and performance for an engine. As the emission regulation is getting more stringent and the requirement for minimizing specific fuel consumption is becoming more urgent, investigating the effect of closing timing of fuel injection has turned out to be a major issue. Therefore, this paper presents a study about a series of engine tests to investigate the effect of end of injection angle on the performance and emission formation for a gasoline engine. In these tests, the values of end of injection angle are adjusted using a control software for electronic-controlled fuel injection system so that the results can be analyzed under various engine speeds and loads.


2013 ◽  
Vol 805-806 ◽  
pp. 1823-1826 ◽  
Author(s):  
Hayat Qaisar ◽  
Li Yun Fan ◽  
Bing Qi Tian ◽  
Zhen Ma Xiu

High pressure (HP) fuel pipeline is one of the major components of Combination Electronic Unit Pump (CEUP) diesel fuel injection system and has significant contribution in building up of high pressure required during fuel injection cycle. A MATLAB numerical model of pressure wave inside HP fuel pipeline of CEUP system using damped wave equation has been developed in MATLAB to study and simulate pressure wave propagation through fuel pipeline at various operating conditions of diesel engine. Finite Difference method has been applied to model and simulate pressure equation at various equidistant locations of fuel pipeline. Dynamic variations of fuel properties as a function of varying pressure have also been incorporated. The MATLAB model has been validated by comparing simulated pressures with those of experimentally validated AMESim numerical model of CEUP fuel injection system. Quantitative comparisons were also done using Root Mean Square Error (RMSE) and Index of Agreement (IA). Results show that MATLAB numerical model is quite accurate especially at low cam rotational speeds and low cam angles.


2011 ◽  
Vol 228-229 ◽  
pp. 1057-1062
Author(s):  
Xin Rong Wen ◽  
Guang De Zhang ◽  
Wei Hua Wang ◽  
Xie Lu ◽  
Sun Jing

The purpose of this paper is to provide theoretical support for the structural design to prevent the wear of needle. The actual wear of the orientation part of the needle in scrapped needles was researched. The presented results showed that the main reason to the wear of the orientation part of needle was the dynamic instability and the abrasives enter into the surface of orientation part which increases the wear, and that the calculation model of dynamic stability was proposed to prevent the wear of needle. This model was a pressure rod, one end of which was fixed, the other was free, and the two ends were pressed on axial force which changes with time. Besides, the classic formula of dynamic stability of pressure rod was changed rationally, so as to correspond with the calculation model. It will play a part in preventing the wear of needle.


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