MICROSTRUCTURE AND MICROSEGREGATION IN A Ni--BASED SINGLE CRYSTAL SUPERALLOY DIRECTIONALLY SOLIDIFIED UNDER HIGH THERMAL GRADIENT

2010 ◽  
Vol 2010 (1) ◽  
pp. 77-83 ◽  
Author(s):  
Gang LIU ◽  
Lin LIU ◽  
Xinbao ZHAO ◽  
Weiguo ZHANG ◽  
Tao JIN ◽  
...  
2011 ◽  
Vol 278 ◽  
pp. 423-427
Author(s):  
Gang Liu ◽  
Lin Liu ◽  
Xin Bao Zhao ◽  
Tai Wen Huang ◽  
Jun Zhang

A series of Ni-base single crystal superalloys with increasing contents of Re (3-6 wt. %) were directionally solidified under a high thermal gradient of approximately 250 K/cm. It shows that Re additions slightly increases the liquidus temperature, but decreases the eutectic reaction and γ′-solvus temperature of the experimental alloys. EPMA analysis indicates that Re addition strongly influences the segregation ratios of the constituent elements, particularly for Cr, Mo and W, and thus results in more severe dendrite segregation and large amount of eutectic formation in the as-cast microstructures.


2008 ◽  
Vol 273-276 ◽  
pp. 361-366 ◽  
Author(s):  
S.H. Kim ◽  
J.M. Kim ◽  
H.J. Lee ◽  
S.D. Son ◽  
J.H. Lee ◽  
...  

A single crystal superalloy including 6 wt.% Re, CMSX10 was studied by directional solidification at various thermal gradients, 13 ~ 23oC/mm and solidification rates, 1~100 μm/s. A high thermal gradient could be obtained by applying the liquid metal, such as Ga-In, as a cooling media in directional solidification apparatus, and also by adjusting the cold chamber in the Bridgman system. As increasing the solidification rate, the planar interface changed to cellular and dendritic interfaces. The higher thermal gradient contributed to reducing the dendrite arm spacing effectively, which results in reducing the size of eutectic, as well as higher solidification rate. The length of the mushy zone decreased with increasing the thermal gradient and increased with increasing the solidification rate.


2005 ◽  
Vol 475-479 ◽  
pp. 665-668 ◽  
Author(s):  
Lin Liu ◽  
Jun Zhang ◽  
Taiwen Hang ◽  
Heng Zhi Fu

The interface morphologies single crystal superalloys CMSX-2 has been studied over a range of cooling rate with large variations in withdrawal speed in directional solidification. The superfine cellular structure was obtained under both high thermal gradient up to 1000K/cm and fast withdrawal rate up to 1mm/sec. The high rate directional solidification results in reduction in primary and secondary dendrite arm spacing, refinement of λ’ phase, reduced microsegregation of alloying elements and smaller size of γ-γ’ eutectics.


2014 ◽  
Vol 915-916 ◽  
pp. 562-566 ◽  
Author(s):  
Z.X. Shi ◽  
Shi Zhong Liu ◽  
M. Han ◽  
J.R. Li

The specimens of single crystal superalloy DD6 with 0.10% Hf and 0.47% Hf were prepared in the directionally solidified furnace. The effect of Hf content on the isothermal oxidation resistance of the second generation single crystal superalloy DD6 was studied at 1000°Cin ambient atmosphere. Morphology of oxides was examined by SEM, and their composition was analyzed by XRD and EDS. The experimental results show that the oxidation resistance of DD6 alloy with 0.47% Hf is better than that of the alloy with 0.10% Hf. The alloy with different Hf content all obeys parabolic rate law during oxidation for 100h at 1000°C. The increase of Hf content can promote the Al2O3 formation and decreases the proportion of NiO. The oxide grain size and the thickness of the oxide layer all reduce with increasing of Hf content. The oxide scale of the alloy with different Hf content is made up of an outer NiO layer with a small amount of Co3O4, inner Al2O3 and Cr2O3 layer with a small amount of TaO2.


2014 ◽  
Vol 788 ◽  
pp. 554-559
Author(s):  
Shuai Zheng ◽  
Yu Liang Jia ◽  
Jiao Tang

The directional solidification behavior of a first generation single crystal superalloy CMSX-6 was investigated. The solidification rate range in 25μm/s to 100μm/s and a thermal gradient G of 30K/cm were used for the present study. The experimental results show that the primary dendrite arm space (PDAS) decreased from (432±8) μm to (369±4) μm as the solidification rate increased, and the sizes of the eutectic pools also decreased as the solidification rate increased. And the volume fractions of eutectic γ/γ' were about 7% to 9% with different solidification rate. The γ/γ'- eutectic was comprised with coarse γ' phase and fine γ/γ' network. The morphology of the γ/γ’ eutectic supported the possibility that the solidification of γ/γ’ eutectic initiates with the formation of fine γ/γ’.


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