Kinetic and Metallography Study of the Oxidation at 1250 °C of {Co+Ni}-Based Superalloys Containing Ti to Form MC Carbides

Six conventionally cast chromium-rich titanium-containing alloys based on cobalt and nickel with various Co/Ni ratios were considered. They were tested in oxidation in air at 1250 °C for 70 h in a thermo-balance. The mass gain curves were exploited to specify different types of kinetic constants as well as several parameters characterizing the oxide spallation occurring during cooling. The obtained results show that, the higher the Ni content, the slower the mass gain and the better the quality of the protective external chromia scale. Secondly, no dependence of the oxide spallation characteristics on the Co content was clearly noted. Globally, the isothermal oxidation behavior becomes better when Ni is more and more present at the expense of Co. Titanium seems to be playing a particular role in the process of oxidation. It notably leads to the presence of an external thin TiO2 continuous scale beyond the chromia scale. The thermogravimetry records were numerically treated to determine the parabolic constant and the chromia volatilization constant. The values of these constants evidenced a double tendency: chromia growth acceleration and chromia volatilization slow-down. These trends are to be confirmed and further investigated.

Investigation on Optimal Ta/Cr Ratio of a Single Crystal Ni-Base Superalloy in View of the Isothermal Oxidation Behavior

The relative content of strengthening element tantalum (Ta) and oxidation-resistant element chromium (Cr) is an essential value for superalloys to obtain an excellent combination of oxidation resistance and mechanical properties. In the present paper, the isothermal oxidation behavior of several single crystal Ni-base superalloys with different Ta/Cr (wt. %, similarly hereinafter) ratios at 1000 °C in static air has been systematically investigated to explore the optimal Ta/Cr for excellent oxidation resistance. A detailed microstructure study using X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) and an electro-probe microanalyzer (EPMA) was performed to reveal the oxidation products and mechanisms. For all alloys, a three-layer structured scale consisting of an outer (Cr, Al, Ti, Ni, Ta)-O layer, an inner Al2O3 layer and an inner nitride layer was formed. As Ta/Cr increased, the amounts of Ta-containing products, cracks, holes and inner nitride increased. Meanwhile, the completeness of the Al2O3 layer got worse. It was shown that if Ta/Cr ≤ 0.5, Ta increased the growth rate of Cr2O3 via the doping effect induced by Ta cations. If Ta/Cr > 0.5, Ta reduced the completeness of Cr2O3 through competitive growth of Ta2O5 and Cr2O3. A good oxidation performance can be expected with the value Ta/Cr ≤ 0.5.

On the Microstructure and Properties of the Nb-23Ti-5Si-5Al-5Hf-5V-2Cr-2Sn (at.%) Silicide-Based Alloy—RM(Nb)IC

The microstructure, isothermal oxidation, and hardness of the Nb-23Ti-5Si-5Al-5Hf-5V-2Cr-2Sn alloy and the hardness and Young’s moduli of elasticity of its Nbss and Nb5Si3 were studied. The alloy was selected using the niobium intermetallic composite elaboration (NICE) alloy design methodology. There was macrosegregation of Ti and Si in the cast alloy. The Nbss, aNb5Si3, gNb5Si3, and HfO2 phases were present in the as-cast or heat-treated alloy plus TiN in the near-the-surface areas of the latter. The vol.% of Nbss was about 80%. There were Ti- and Ti-and-Hf-rich areas in the solid solution and the 5-3 silicide, respectively, and there was a lamellar microstructure of these two phases. The V partitioned to the Nbss, where the solubilities of Al, Cr, Hf, and V increased with increasing Ti concentration. At 700, 800, and 900 °C, the alloy did not suffer from catastrophic pest oxidation; it followed parabolic oxidation kinetics in the former two temperatures and linear oxidation kinetics in the latter, where its mass change was the lowest compared with other Sn-containing alloys. An Sn-rich layer formed in the interface between the scale and the substrate, which consisted of the Nb3Sn and Nb6Sn5 compounds at 900 °C. The latter compound was not contaminated with oxygen. Both the Nbss and Nb5Si3 were contaminated with oxygen, with the former contaminated more severely than the latter. The bulk of the alloy was also contaminated with oxygen. The alloying of the Nbss with Sn increased its elastic modulus compared with Sn-free solid solutions. The hardness of the alloy, its Nbss, and its specific room temperature strength compared favourably with many refractory metal-complex-concentrated alloys (RCCAs). The agreement of the predictions of NICE with the experimental results was satisfactory.

Oxidation Resistance of Double-Layer MoSi2–Borosilicate Glass Coating on Fiber-Reinforced C/SiO2 Aerogel Composite

An MoSi2–borosilicate glass coating with high emissivity and oxidation resistance was prepared on the surface of the fiber-reinforced C/SiO2 aerogel composite by the slurry method combined with the embedding sintering method under the micro-oxygen atmosphere. The microstructure and phase composition of the coatings with different MoSi2 contents before and after static oxidation were investigated. This composite material has both excellent radiating properties and outstanding oxidation resistance. The total emissivity values of the as-prepared coatings are all above 0.8450 in the wavelength of 300∼2,500 nm. Meanwhile, the as-prepared M40 coating also has superior thermal endurance after the isothermal oxidation of 1,200°C for 180 min with only 0.27% weight loss, which contributes to the appropriate viscosity of the binder to relieve thermal stress defects. This material has broad application prospects in thermal protection.

Deciphering the role of Al2O3 formed during isothermal oxidation in a dual-phase AlCoCrFeNi2.1 Eutectic High-Entropy Alloy

In recent times, there has been a significant volume of work on Eutectic High Entropy Alloys (EHEAs) owing to their remarkable castability combined with excellent mechanical properties, which aids in clearing obstacles for their technological applications. One of the most common EHEAs, which has been of enormous interest at present, primarily owing to its solidification and tensile behavior, is AlCoCrFeNi2.1. However, to aim for high-temperature applications, oxidation behaviour of material is one of the major aspects that needs to be extensively investigated. To this end, the present work aims to study the phases evolved during oxidation at elevated temperatures as high as 950 and 1000°C in AlCoCrFeNi2.1 using XRD and also to determine the rate law followed for isothermal oxidation of this alloy at 950 and 1000°C, in order to understand the role of Al2O3 phase formed during isothermal oxidation at 950 and 1000°C.