NUMERICAL SIMULATION OF WELDING RESIDUAL STRESSES IN A MULTI--PASS BUTT--WELDED JOINT OF AUSTENITIC STAINLESS STEEL USING

2010 ◽  
Vol 2010 (2) ◽  
pp. 195-200 ◽  
Author(s):  
De'an DENG ◽  
Shoichi KIYOSHIMA
Author(s):  
Jovanka Kovačina ◽  
Bore Jegdić ◽  
Bojana Radojković ◽  
Dunja Marunkić ◽  
Sanja Stevanović ◽  
...  

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Zhiwei Chen ◽  
Caifu Qian ◽  
Guoyi Yang ◽  
Xiang Li

In this paper, a series of impact tests on S30403 austenitic stainless steel at 20/−196/−269 °C were performed to determine the effects of cryogenic temperatures on the material properties. Both base plate and welded joint including weld and heat-affected zone were tested to obtain the Charpy impact energy KV2 and lateral expansion rate at the cross section. It was found that when the test temperature decreased from 20 °C to −196 °C or −269 °C, both the Charpy impact energy KV2 at the base plate and welded joint decreased drastically. Specifically, the impact energy KV2 decreased by 20% at the base plate and decreased by 54% at the welded joint from 20 °C to −196 °C, but the impact energy of base plate and welded joint did not decrease, even increased when test temperature decreased from −196 °C to −269 °C. Either at 20 °C or −196 °C, the impact energy KV2 with 5 × 10 × 55 mm3 specimens was about 0.53 times that of the 7.5 × 10 × 55 mm3 specimens, much lower than 2/3, the ratio of two specimens’ cross section areas.


2017 ◽  
Vol 132 ◽  
pp. 260-268 ◽  
Author(s):  
Rong Chen ◽  
Ping Jiang ◽  
Xinyu Shao ◽  
Gaoyang Mi ◽  
Chunming Wang

Author(s):  
Takuro Terajima ◽  
Takashi Hirano

As a counter measurement of intergranular stress corrosion cracking (IGSCC) in boiling water reactors, the induction heating stress improvement (IHSI) has been developed as a method to improve the stress factor, especially residual stresses in affected areas of pipe joint welds. In this method, a pipe is heated from the outside by an induction coil and cooled from the inside with water simultaneously. By thermal stresses to produce a temperature differential between the inner and outer pipe surfaces, the residual stress inside the pipe is improved compression. IHSI had been applied to weld joints of austenitic stainless steel pipes (P-8+P-8). However IHSI had not been applied to weld joints of nickel-chromium-iron alloy (P-43) and austenitic stainless steel (P-8). This weld joint (P-43+P-8) is used for instrumentation nozzles in nuclear power plants’ reactor pressure vessels. Therefore for the purpose of applying IHSI to this one, we studied the following. i) Investigation of IHSI conditions (Essential Variables); ii) Residual stresses after IHSI; iii) Mechanical properties after IHSI. This paper explains that IHSI is sufficiently effective in improvement of the residual stresses for this weld joint (P-43+P-8), and that IHSI does not cause negative effects by results of mechanical properties, and IHSI is verified concerning applying it to this kind of weld joint.


Author(s):  
Zhiwei Chen ◽  
Guoyi Yang ◽  
Caifu Qian ◽  
Xiang Li ◽  
Haoyang Wang

In this paper, impact tests on the S30403 austenitic stainless steel at 20°C as well as −196°C were carried out. Both base plate and welded joint including weld and heat-affected zone are tested to measure the impact work KV2. It is found that when the temperature of the testing environment is decreased from 20°C to −196°C, both the impact work KV2 for the base plate and welded joint are decreased remarkably. Specifically, the impact work KV2 for the base plate decreases by 19–29% while that for the welded joint decreases by as much as 53.8%. In addition, impact tests with different size of specimens show the impact work KV2 with 5×10×55mm specimens is about 0.53–0.54 times that with 7.5×10×55mm specimens, much lower than 2/3, the ratio of two specimens’ cross section areas, indicating that rules in relevant steel or equipment standards regarding impact tests using small specimens need to be revised.


2009 ◽  
Vol 24 (S1) ◽  
pp. S41-S44 ◽  
Author(s):  
A. T. Fry ◽  
J. D. Lord

Residual stresses impact on a wide variety of industrial sectors including the automotive, power generation, industrial plant, construction, aerospace, railway and transport industries, and a range of materials manufacturers and processing companies. The X-ray diffraction (XRD) technique is one of the most popular methods for measuring residual stress (Kandil et al., 2001) used routinely in quality control and materials characterization for validating models and design. The VAMAS TWA20 Project 3 activity on the “Measurement of Residual Stresses by X-ray Diffraction” was initiated by NPL in 2005 to examine various aspects of the XRD test procedure in support of work aimed at developing an international standard in this area. The purpose of this project was to examine and reduce some of the sources of scatter and uncertainty in the measurement of residual stress by X-ray diffraction on metallic materials, through an international intercomparison and validation exercise. One of the major issues the intercomparison highlighted was the problem associated with measuring residual stresses in austenitic stainless steel. The following paper describes this intercomparison, reviews the results of the exercise and details additional work looking at developing best practice for measuring residual stresses in austenitic stainless steel, for which X-ray measurements are somewhat unreliable and problematic.


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